DOE-STD-1090-96, DOE Standard Hoisting and Rigging Manual ...

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DOE-STD-I090-96 (Rev-I)IntroductionTheu.s. Department ofEnergy (DOE) Hoisting and Rigging Standard is intended as a reference documentto be used by supervisors, line managers, safety personnel, equipment operators, and any other personnelresponsible for safety ofhoisting and rigging operations atDOE sites. The standard quotes verbatim orparaphrases (with minor editorial changes for consistency) the requirements ofthe U.S. Occupational Safetyand Health Administration (OSHA) and the American National Standards Institute (ANSI). It alsoencompasses, under one cover, hoisting and rigging requirements, codes, standards, and regulations,eliminating the need to maintain extensive (and often incomplete) libraries ofhoisting and rigging standardsthroughout DOE.As indicated in the History and Background section, the use ofthe imperative voice (as in "Never usediscarded load chain for slings") or the word "shall" denotes a mandatory action, whereas use ofthe word"should" denotes a recommended action in keeping with best management practices.From chapter to chapter, the reader may notice what appears to be excessive repetition. Such repetition,however, is by design, enabling the use ofeach chapter, ifneeded or convenient, as a stand-alone document.The standard occasionally goes beyond the minimum general industry standards established by OSHA andANSI; and also delineates the more stringent requirements necessary to accomplish the extremely complex,diversified, critical, and oftentimes hazardous hoisting and rigging work found within the DOE complex. Indoing so, it addresses the following items which are not covered in detail in the general industry standards:1. Management responsibility and accountability2. Operator/inspector training and qualification requirements3. Definition ofcritical lifts and the additional requirements for making them4. The need and responsibilities of a person-in-charge for critical lifts5. The need and responsibilities of a designated leader for ordinary lifts6. The definition and special requirements for preengineered production lifts7. Special requirements for the testing, inspection, and maintenance ofhoisting equipment inhostile environments8. Nondestructive testing/nondestructive examination requirements for such items as hooks,welds, and spreader bars9. Special requirements for inspection and load-testing ofhoisting and riggingequipment/accessories10. Hook latch requiremen~ for cranes, slings, and rigging accessories11. Design standards for such equipment as cranes, forklifts, and hooks12. Operating practices for hoisting and rigging operations13. Rigging information and load tables14. Good and bad rigging practices.Because the possibility ofserious accidents resulting in personnel injury or death or significant propertydamage exists whenever hoisting and rigging take place, the requirements for these operations must be clearlydefmed and precautions ensured, including proper preplanning, extreme care, attention to detail, teamwork onIntroduction -1
DOE-STD-I090-96 (Rev-!)the part oftrained operators/riggers, and the use ofequipment that is reliable, properly designed, inspected,and maintained. Although not mandatory at all DOE sites and locations, this standard has been used formany years byDOE and its contractors as a valuable resource for conducting hoisting and rigging safely andefficiently and as the standard against which to judge all hoisting and rigging programs. The fullimplementation ofthe requirements and recommendations of this standard will dramatically strengthenhoisting and rigging programs throughout the DOE complex and will significantly decrease the probability ofserious accidents resulting in personnel injury or death or severe property damage.When organizations operating under nuclear energy programs are required to use DOE document NE F8-6T,those organizations shall use a combination ofit and The DOE Hoisting and Rigging Standard. Whereconflicts exist, this standard shall be given priority since it is being kept current and NE F8-6T has not beenrevised since 1985.To propose improvements to the standard, please use the copy ofthe form at the back. All requests orsuggestions for improvement should be submitted to:Hoisting and Rigging Project ManagerU.S. Department ofEnergyEH-51, 270 CC19901 Germantown RoadGermantown, MD 20874-1290Introduction - 2
Page 1 and 2: INCH-POUNDDOE STANDARDDOE-STD-1 090
Page 3: DISCLAIMERPortions of this document
Page 7 and 8: DOE-STD-I090-96 (Rev-I)7.5.6 Attach
Page 9 and 10: DOE-STD-I090-96 (Rev-I)9.2.6.3 Hydr
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Page 18 and 19: DOE-STD-I090-96 (Rev-I)History and
Page 20 and 21: DOE-STD-I090-96 (Rev-I)Acknowledgme
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Page 26 and 27: DOE-STD-I090-96 (Rev-I)CLOSING LINE
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DOE-STD-1090-96 (Rev-l)24. Records
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6.4 REQUALIFICATIONDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-!)Gantry Crane
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DOE-STD-I090-96 (Rev-I)Crane bridge
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DOE-STD-I090-96 (Rev-I)7.2 INSPECTI
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DOE-STD-I090-96 (Rev-I)h. Chain-dri
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DOE-STD-I090-96 (Rev-I)trouble pers
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DOE-STD-I090-96 (Rev-I)7.4 MAINTENA
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DOE-STD-I090-96 (Rev-I)HOIST. With
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DOE-STD-I090-96 (Rev-I)g. Do not lo
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DOE-STD-1090-96 (Rev-l). IN1ENTIONA
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DOE-STD-1090-96 (Rev-l)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)EXHIBIT I (c
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DOE-STD-I090-96 (Rev-I)8.3 TESTING
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DOE-STD-I090-96 (Rev-I)Figure 8-3.
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DOE-STD-I090-96 (Rev-I)8.1.1Operato
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DOE-STD-I090-96 (Rev-I)operating co
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DOE-STD-I090-96 (Rev-I)2. A number
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DOE-STD-!090-96 (Rev-!)iv.Inspect f
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DOE-STD-I090-96 (Rev-I)d. Do not op
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DOE-STD-I090-96 (Rev-I)Exhibit I is
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DOE-STD-I090-96 (Rev-I)9.5.29.5.39.
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DOE-STD-I090-96 (Rev-I)Table 9-1. S
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DOE-STD-1090-96 (Rev-1)r-1r.ilE3...
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DOE-STD-I090-96 (Rev-I)d. Evidence
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DOE-STD-I090-96 (Rev-I)before retur
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DOE-STD-I090-96 (Rev-!)t. Lock carr
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DOE-STD-I090-96 (Rev-I)Figure 9-2.
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DOE-STD-1090-96 (Rev-1)c. Durable s
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DOE-STD-I090-96 (Rev-I)1. Cranel10a
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DOE-STD-I090-96 (Rev-I)IIIIIIIIIIII
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DOE·STD·I090·96 (Rev-I)HOIST. Wi
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DOE-STD-I090-96 (Rev-I)RETRACT 800M
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DOE-STD-1090-96 (Rev-1)10.5.5 Movin
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DOE-STD-I090-96 (Rev-I)10.1.6 Modif
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DOE-STD-I090-96 (Rev-I)1. Class I-l
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DOE-STD-I090-96 (Rev-I)CAUTIONONLY
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DOE-STD-1090-96 (Rev-l)20. To avoid
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DOE-STD-1090-96 (Rev-1)RAISE THE TI
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DOE-STD-I090-96 (Rev-I)INTENTIONALL
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DOE-STD-1090-96 (Rev-l)Table 11-1.
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DOE-STD-I090-96 (Rev-I)11.2 WIRE RO
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DOE-STD-I090-96 (Rev-I)11.3 SLINGS1
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DOE-STD-1090-96 (Rev-1)11.3.1.3 Des
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DOE-STD-I090-96 (Rev-I)Table 11-4.
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DOE-STD-1090-96 (Rev-l)Table 11-8.
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DOE-STD-I090-96 (Rev-I)Angle of cho
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DOE-STD-I090-96 (Rev-I)temperatures
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DOE-STD-I090-96 (Rev-!)7. Locate sl
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DOE·STD·I090·96 (Rev-I)q. Never
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DOE-STD-I090-96 (Rev-I)j. Despite t
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DOE·STD·1090-96 (Rev-1)certificat
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DOE-STD-I090-96 (Rev-I)Exhibits I t
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DOE-STD-1090-96 (Rev-l)lNTENTIONALL
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DOE-STD-1090-96 (Rev-l)INTENTIONALL
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DOE-STD-I090-96 (Rev-I)Good and Bad
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12.2 RIGGING HOOKSDOE-STD-I090-96 (
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DOE-STD-I090-96 (Rev-I)2. Heavy ser
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DOE-STD-I090-96 (Rev-I)Typical shac
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DOE-STD-I090-96 (Rev-I)• Shoulder
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12.5 TURNBUCKLESDOE-STD-I090-96 (Re
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12.6 LINKS AND RINGSDOE-STD-I090-96
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DOE-STD-I090-96 (Rev-I)12.7 METAL-P
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DOE-STD-1090-96 (Rev-l)13.2 INSPECT
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DOE-STD-I090-96 (Rev-I)13.3 TESTING
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DOE-STD-1090-96 (Rev-l)13.4 NONDEST
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DOE-STD-1090-96 (Rev-1)14.4.4.3 Per
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DOE-STD-I090-96 (Rev-I)14.2 STRUCTU
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DOE-STD-I090-96 (Rev-I)14.2.7 Maint
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DOE-STD-I090-96 (Rev-!)Four-pad pow
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DOE-STD-I090-96 (Rev-I)14.3.5 Testi
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DOE-STD-I090-96 (Rev-I)14.4 MAGNETS
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DOE-STD-I090-96 (Rev-I)1. External
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DOE-STD-I090-96 (Rev-I)instructed b
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DOE-STD-I090-96 (Rev-I)6. Charging
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DOE-STD-!090-96 (Rev-!)EXHIBIT IPag
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DOE·STD·I090-96 (Rev-I)15.2 DEFIN
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General note for Figures 15-5 throu
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DOE-STD-I090-96 (Rev-I)LIFT, ORDINA
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DOE-STD-1090~96 (Rev-l)Consideratio
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DOE-STD-I090-96 (Rev-I)15.4.2.4 Fre
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DOE-STD-I090-96 (Rev-I)4. Corroded
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DOE-STD-I090-96 (Rev-I)attention to
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DOE-STD-I090-96 (Rev-I)b. Test load
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DOE-STD-1090-96 (Rev-1)EMERGENCY ST
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DOE-STD-I090-96 (Rev-I)so by an app
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DOE-STD-I090-96 (Rev-I)Figure 15-13
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DOE-STD-I090-96 (Rev-I)include the
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DOE-STD-1090-96 (Rev-l)the platform
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DOE-STD-I090-96 (Rev-I)h. Report an
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DOE-STD-!090-96 (Rev-!)fRAISE THE T
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DOE-STD-I090-96 (Rev-I)h. Provide 4
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DOE-STD-1090-96 (Rev-l)ASME B56.7,
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