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BAKER HUGHES - Drilling Fluids Reference Manual

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Baker Hughes <strong>Drilling</strong> <strong>Fluids</strong><br />

Table 3-13<br />

Typical Fluid Properties after Conversion and Before Weight-up<br />

Fluid Weight<br />

10.0 lbm/gal<br />

Funnel Viscosity<br />

40 to 44 sec/qt<br />

Plastic Viscosity<br />

16 cP<br />

Yield Point<br />

6 lbf /100 ft2<br />

Gels<br />

2/10 lbf /100 ft2<br />

API Filtrate<br />

4 to 8 cc/30 min<br />

Calcium<br />

600 to 1200 mg/L<br />

pH 9.5 to 10.5<br />

Pf 0.2 - to 0.7<br />

Excess Gypsum<br />

2 to 4 lbm/bbl<br />

Maintenance of Gypsum <strong>Fluids</strong><br />

1. Treatments of gypsum, caustic soda, UNI-CAL, and a filtration control agent are normally<br />

required each tour to maintain desirable properties. The amounts added depend upon<br />

volume, rate of penetration, amount and type of formation being drilled, and degree of<br />

dilution.<br />

2. The pH of a gypsum fluid is normally controlled between 9.0 and l0.5. Often the pH is<br />

slightly higher just after a conversion but can be allowed to drift back to the desired range<br />

as drilling progresses. The Pf should be in the 0.2 to 0.6 range.<br />

3. Gypsum is added to maintain filtrate calcium between 600 and 1200 mg/L. The solubility<br />

of the calcium greatly depends upon the alkalinity and salinity of the filtrate.<br />

4. Excess gypsum should be maintained above 2 lbm/bbl. This can be determined by<br />

titration for total calcium sulfate as shown in the <strong>Drilling</strong> Fluid Testing Procedures<br />

<strong>Manual</strong>.<br />

5. CMC, and/or MILSTARCH with a preservative or additional deflocculant can be added as<br />

required for desired filtration control.<br />

6. If starch is used for filtration control, it will be necessary to add proportional amounts of a<br />

preservative.<br />

7. Although gypsum fluids tolerate a higher concentration of colloidal solids than<br />

conventional fluids, solids must still be controlled at a reasonable level to obtain optimum<br />

rheological and filtration values. Mechanical solids control equipment such as fine screen<br />

shakers, hydrocyclones (low-density fluids), and centrifuges (high-density fluids) should<br />

be used to minimize dilution requirements. MILGEL should be added daily to provide<br />

proper particle size distribution.<br />

8. Gypsum fluids normally possess high gel strengths, but they are fragile gels and should<br />

not be considered alarming. Gels can be decreased by reducing total solids content and<br />

increasing concentration of UNI-CAL. Gypsum fluids are considered in good rheological<br />

condition if initial gel is less than 5 lbf /100 ft2 and ten-minute gel is less than 15 lbf /100<br />

ft2.<br />

Baker Hughes <strong>Drilling</strong> <strong>Fluids</strong><br />

<strong>Reference</strong> <strong>Manual</strong><br />

Revised 2006 3-45

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