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BAKER HUGHES - Drilling Fluids Reference Manual

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RESERVOIR APPLICATION FLUIDS<br />

of 5% to 10%, depending upon the type of shale and/or cores being drilled, the system should be<br />

displaced, diluted, or converted to a standard controlled activity CARBO-DRILL ® system.<br />

Mixing Procedures<br />

Because water content is contrary to the design of the CARBO-CORE system, special care must<br />

be taken when mixing and displacing the system.<br />

The mixing tank should be clean and all lines flushed with diesel or a used CARBO-DRILL<br />

system which is then discarded. Pump the required amount of base oil, add the emulsifier and add<br />

the required amount of viscosifiers. The application of heat, up to 180°F (82°C), will increase<br />

dispersion of product, evaporate water, decrease mixing time, and result in a more stable system<br />

overall. The calculated amount of CARBO-TROL ® HT should be added as quickly as possible,<br />

based upon the mixing system available.<br />

After a satisfactory dispersion, with adequate viscosity, has been made, weight material may be<br />

added to obtain the desired density. If additional viscosity is necessary, small additions of<br />

viscosifiers may be used.<br />

Displacement<br />

Because a low to zero water content is desired in this system, the displacement procedure can have<br />

a tremendous effect upon the overall system performance. Ideally, casing should be run and the<br />

cement plug be pumped with the CARBO-CORE fluid.<br />

If this is not possible, displacement prior to drilling out of casing is highly recommended.<br />

Displacement at high flow rates while rotating and reciprocating the drillpipe will minimize water<br />

contamination. In situations where water content must be maintained near zero, displacements have<br />

been made using a standard CARBO-DRILL oil-base fluid to displace the water-base fluid,<br />

followed by the CARBO-CORE system.<br />

Water Contamination<br />

The CARBO-CORE system has proven to be temperature stable even after contamination with<br />

water, as indicated in the figure below. Because the rate of osmotic transfer of water from the fluid<br />

to the shale increases as the water content increases, small quantities of water should not greatly<br />

affect the stability of the shale.<br />

<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />

REFERENCE MANUAL<br />

REVISION 2006 6-40

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