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BAKER HUGHES - Drilling Fluids Reference Manual

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RESERVOIR APPLICATION FLUIDS<br />

Water-Wetting Spacer<br />

FLOW-SURF TM or FLOW-SURF TM PLUS will chemically detach, dissolve and remove the mud<br />

residue from all casing surfaces, flush out of the wellbore and finalize the water-wetting process.<br />

Typical concentration of solvent is 5-10%.<br />

Volume is determined and optimized based on surface area of tubulars, saturation volume,<br />

Reynolds number, annular velocity, contact time and pump rate. Normally spacer volume is ±1000<br />

ft of the largest annular volume. Contact time required is normally 2.5 to 10 minutes.<br />

Viscous Spacer<br />

Viscous Xanthan Gum / Seawater spacer between A-312N spacer and filtered brine.<br />

Volume = ±1000 feet of largest annular diameter.<br />

Clean Brine<br />

Circulate the filtered completion brine for one circulation or until cleanliness specifications are<br />

met. Dispose of all spacers as per regulations.<br />

General Displacement Considerations<br />

The displacement of mud from an annulus is a complex physical phenomenon. The main driving<br />

forces, which can be used to enhance the displacement, are:<br />

• fluid viscosity and density<br />

• pump rate and frictional forces<br />

• circulation of fluid<br />

High pump rates will nearly always be better (even in laminar flow); they reduce the boundary<br />

layer thickness on the casing wall. Turbulence is best to ensure 100% access of the clean up pills. It<br />

is recommended to use circulating sub to allow higher flow rates.<br />

In deviated wells the eccentricity of the displacement string reduces displacement efficiency and<br />

rotation and/or reciprocation is crucial for effective displacement. As steel surface is getting water<br />

wet, the effectiveness of pipe rotation may be diminished. If Advantage Torque and Drag<br />

simulation indicates high torque, it should be programmed to use friction reducer additive in the<br />

displacement fluid.<br />

Displacement must not stop once pills are in the annulus. Even very short stoppages will allow<br />

fluids to mix and increase the interface. Interfaces between fluids also increase with hole angle.<br />

Circulate to warm mud and use fine shakers when possible. At low temperature (

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