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BAKER HUGHES - Drilling Fluids Reference Manual

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BOREHOLE PROBLEMS<br />

BOREHOLE PROBLEMS<br />

Chapter 7<br />

Wellbore problems are the result of many circumstances, not the least of which is<br />

misinformation resulting from inadequate planning. <strong>Drilling</strong> fluids are not the sole cause of<br />

wellbore problems; they are however, the first line of defense to correct them.<br />

HOLE STABILITY PROBLEMS<br />

Introduction<br />

The maintenance of wellbore stability is one of the most critical considerations in any drilling<br />

operation. As a minimum, an unstable wellbore will reduce drilling performance and in the<br />

worst case could result in the loss of the hole through borehole collapse.<br />

Wellbore instability can occur as a result of mechanical effects, chemical effects, or a<br />

combination of both. In simple terms, mechanical effects are usually related to drilling fluid<br />

density (drilling fluid density too high or too low) or drilling practices (rate of penetration,<br />

inadequate hole cleaning, vibration effects, torque and drag and frequency of trips), whereas<br />

chemical effects are drilling fluid type related (inappropriate drilling fluid type or inhibition<br />

level for the formation being drilled). The following sections give more detail on this, and<br />

provide a guide to minimize wellbore instability in the planning, implementation and drilling<br />

phases.<br />

Common Misconceptions<br />

Before detailing aspects of hole stability problems some popular misconceptions must be<br />

dispelled.<br />

• Many in the industry believe that well control purposes alone dictate the required mud<br />

weight. They also assume that hole collapse is simply a result of drilling with<br />

insufficient drilling fluid density. Thus, the perception is that drilling with a nominal<br />

overbalance for well control will also ensure hole stability. The logic behind these<br />

beliefs is flawed. Weak formations may need overbalance in excess of 1000 psi to<br />

prevent hole collapse, whereas some mudstones can be drilled problem free in<br />

“underbalanced” conditions.<br />

• It is common to assume that increasing drilling fluid density is always the answer to hole<br />

instability problems. This is not always correct. Increasing drilling fluid density can<br />

amplify problems. For instance, more rapid failure could occur in fractured rocks,<br />

whereas in some porous formations the resulting higher filtration rates and thicker<br />

filter cakes could promote differential sticking.<br />

<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />

REFERENCE MANUAL<br />

REVISION 2006 7-1

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