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BAKER HUGHES - Drilling Fluids Reference Manual

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RESERVOIR APPLICATION FLUIDS<br />

Water / Brine<br />

0.87 - 0.90 bbl<br />

W-306 / W-307 2.0 - 2.5 gal/bbl<br />

MIL-CARB TM<br />

X-CIDE ® 102<br />

KCl<br />

50 lbs/bbl<br />

0.01 - 0.015 gal/bbl<br />

1% - 3% (optional)<br />

Product selection of W-306 or W-307 is dependent on the density of the mix water that will be<br />

used. In freshwater, KCl, or sodium chloride brines, either the W-306 or W-307 can be used. Once<br />

selection of a specific product (W-306 or W-307) has been made, do not mix the two products<br />

together in the same system as they will not perform up to specification.<br />

In higher brine weights, (above 10.0 ppg NaCl), W-306 is the product of choice. When<br />

mixing W-306 in heavy brines (above 11.0 ppg CaCl 2 ), it is recommended to use some type of<br />

shearing device that would also increase the temperature of the mix water to the range of 140°F to<br />

150°F.<br />

As noted in the above formulation, KCl additions are optional. KCl additions are recommended for<br />

additional inhibition should shale stringers be encountered while drilling the production zone. Also,<br />

if time is available, the W-306 and W-307 products should be allowed to disperse in the mix<br />

water/brine for 1 to 2 hours before the additions of MIL-CARB TM are made.<br />

The following mixing order is recommended if PERFFLOW DIF is used:<br />

Water / Brine<br />

PERFFLOW®<br />

X-CIDE® 102<br />

Magnesium Oxide<br />

KCl<br />

0.94 bbl<br />

55 lbs/bbl<br />

0.01 - 0.015 gals/bbl<br />

3 lbs/bbl<br />

1% - 3% (optional)<br />

The PERFFLOW DIF product can be mixed in all ranges of brines. When using divalent salts<br />

such as CaCl 2 , it is recommended to use 3 lbs/bbl of Magnesium Oxide as a pH buffer. Once all the<br />

PERFFLOW DIF has been mixed, and should additional viscosity be required, small additions of<br />

W-306 can be added to the system. Prior to these additions, pilot testing should be performed to<br />

determine the exact quantity needed.<br />

If displacement volumes are to be mixed on location, care should be taken when mixing the initial<br />

volume. Small batch mixes are recommended at first in order to prevent any calcium carbonate<br />

from settling out of the system versus trying to mix large volumes of fluid in a poorly agitated fluid<br />

tank. Should time constraints prohibit mixing small amounts of fluid, consideration should be given<br />

to adding a small quantity ( 1 / 8 to 1 / 4 lb/bbl) of XANVIS ® , BIOZAN ® , or XC POLYMER to the mix<br />

water before the PERFFLOW additions are initiated in order to prevent any calcium carbonate from<br />

settling out of the system.<br />

<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />

REFERENCE MANUAL<br />

REVISION 2006 6-27

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