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BAKER HUGHES - Drilling Fluids Reference Manual

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RESERVOIR APPLICATION FLUIDS<br />

Workover Products<br />

Various materials have been used in an effort to give the desired characteristics to brine workover<br />

fluids while retaining the solids-free benefits. These materials have had varying degrees of success.<br />

Hydroxy Ethyl Cellulose (HEC) is a non-ionic viscosifier widely used in workover applications.<br />

Baker Hughes <strong>Drilling</strong> <strong>Fluids</strong> markets this compound under the trade name W.O. 21L. HEC<br />

hydrates in almost all types of brines and is also effective in reducing filtration.<br />

HEC is made by reacting alkali cellulose with ethylene oxide in the presence of isopropyl alcohol.<br />

HEC is made in several viscosity grades depending on the number of side chains and the molecular<br />

weight. HEC is almost completely acid soluble. HEC, like guar gum, is susceptible to bacterial<br />

degradation. The use of an antifoaming agent, such as W.O. TM DEFOAM, may be necessary when<br />

adding HEC to brine solutions.<br />

Xanthan gum, or XAN-PLEX D, is a high molecular-weight natural polysaccharide produced by<br />

the bacterial fermentation of the micro-organism Xanthomonas campestreis. This polymer is<br />

slightly anionic and shows good solubility in sodium chloride, potassium chloride, and to a lesser<br />

extent, calcium chloride brines.<br />

The main advantage of xanthan gum as a viscosifier over guar gum or HEC is that the gel structure<br />

that is formed with xanthan gum in solution is superior, thereby resulting in greater hole cleaning<br />

efficiency. Although xanthan gum is somewhat susceptible to bacterial degradation, a biocide is not<br />

required in most applications.<br />

Guar gum has been used widely as a viscosifier for workover fluids. Guar gum is a non-ionic,<br />

branched-chain, high molecular-weight polysaccharide which is obtained from the seeds of the<br />

guar plant. Guar gum is soluble in almost any type of water except zinc bromide due to its nonionic<br />

nature. Though its physical appearance in solution would indicate that it has near solids-free<br />

characteristics, it too can plug formations in much the same manner as clays.<br />

Recent modifications of guar gum have resulted in a material with a lower residual content (after<br />

acidizing). These derivatives, hydroxypropyl guars, have greatly improved the performance of guar<br />

gum. Guar gum also swells when exposed to certain chemicals such as isopropyl alcohol, which is<br />

used in some sand fixation processes. Guar gum is susceptible to bacterial degradation. Use of a<br />

biocide, such as DRYOCIDE TM , is recommended.<br />

To obtain fluid loss control in a brine workover or completion fluid, it may be necessary to add<br />

solid fluid-loss control agents. The most common additive used is sized calcium carbonate, such as<br />

W.O. TM 30. Calcium carbonate comes in fine, medium, and coarse grades depending on the pore<br />

size or fractures present in the producing zones. Calcium carbonate is acid soluble, thus offering<br />

protection against the plugging of producing formations. Other fluid-loss control agents used in<br />

workover and completion fluids include oil-soluble fluid-loss resins, sized NaCl crystals, and iron<br />

carbonate.<br />

Lost circulation materials (LCM) for workover and completion fluids include calcium carbonate,<br />

oil soluble resins, or fluid loss blends that are normally formulated into pills of 20 to 50 bbl. Baker<br />

Hughes <strong>Drilling</strong> <strong>Fluids</strong> markets calcium carbonate as W.O. TM 30 (fine and coarse) and<br />

MIL-CARB TM . All of these materials are normally acid soluble. Fluid loss blends generally<br />

include carbonates, viscosifying polymer, and dispersing agents.<br />

<strong>BAKER</strong> <strong>HUGHES</strong> DRILLING FLUIDS<br />

REFERENCE MANUAL<br />

REVISION 2006 6-79

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