27th Edition RHFS Product Guide - Ryan Herco Flow Solutions

More documents

Recommendations

Info

<strong>Ryan</strong> <strong>Herco</strong> Logo-4 Color ProcessElement: Placed Monotone EPSF o nt: Univers BlackMedium: Max size 21”X3.9”C=87, M=13, Y=2, K=1C=0, M=0, Y=0, K=72ELECTRIC HEATER GUIDEBASIC INFORMATION ABOUT ELECTRIC HEATERSINFO ON THERMAL OVERLOAD PROTECTION FOR HEATERSREPLACEABLE FUSE THERMAL PROTECTORThis over temperature control system utilizes a heat sensitive fuse to detect overheat conditions. The fuse, placed inside a thermowell,positioned in contact with the heater sheath, will cut power to the heater in the event of low liquid level.Immersion heaterwith replaceable fusethermal protectorworking normally.Process bath leveldrops due to tankleak or evaporation.Fuse sensor detectselevating temperatureand shuts off power toheater.Replace fuse.Restore the liquid leveland resume operation.RESETTABLE THERMAL PROTECTORProvides the same reliable over temperature protection as the fuse protectors shown above; however, the control systems featurea heat sensing thermostat. Should the tank’s liquid level drop to a preset overheat point, the thermostat will trip and an audiblealarm will sound, cutting power to the heater. This eliminates dangerous operating conditions. After filling the tank, the immersionheater can be quickly made operational by pushing the reset button on the control to restore power. Designed for flexible lead orhigh temperature fluoropolymer (PTFE) heater applications only. DO NOT wire heaters directly to power or heater load as a dangerousshort circuit will result with irreparable damage to the heater. Please refer to wiring diagrams provided for proper installation.Immersion heater withreset working normally.Process bath level dropsdue to tank leak orevaporation.Thermostat fuse detectselevated temperatureand shuts off power tothe heater.HEATER THERMAL PROTECTION CHARTProtectorTypeReplaceableTankTemp.°F (°C)to 180°F (82°C)180 - 230°F(82 - 110°C)230 - 300°F(110 - 150°C)MetalOver-the-Side &FlangedPIWhite, 3936PIMBlue, 2924PIHRed, 3714MetalLShapedPLIWhite, 3710PLIMBlue, 3712PLIHRed, 3713MetalFlexRiserColor designations indicate lead wire color. Four digit numbers indicate PCN.** PIII option not available on 8 and 9 kW elements. Lowest temperature heaters standard.——QuartzPQIRed, 4573PQIMBlue, 5463The alarm is activated.PT-I (to 190°F)Red, 4573LShapedFluoropolymerPTLI (to 190°F)Red, 4574Restore the liquidlevel and push thereset button to resumeoperation.Over-the-SideFluoropolymerFlex-RiserFluoropolymerNOTE: All heaters must be operated in conjunctionwith appropriate temperature and level controls.—— — —— — — — —RESETTABLE PROTECTORS REQUIRE ADDITIONAL CONTROL COMPONENTS (CONSULT FACTORY)Replaceableto 180°F(82°C)180 - 230°F(82 - 110°C)230 - 300°F(110 - 150°C)PIIWhite, 2804PIIMBlue, 4047PIIHRed, 2805PLIIWhite, 2804PLIIMBlue, 4047PLIIHRed, 2805PLIIWhite, 2804PLIIMBlue, 4047PLIIHRed, 2805PQIIWhite, 4575PQIIMBlue, 5580—PT-11 (to 190°F) White,4575PT-111190 - 210°F (88 - 99°C)Brown, 5163PIII**210 - 250°F(99 - 121°C)PTLII (to 190°F)White, 4576PTLIII 190 -210°F(88 - 99°C)Brown, 5163PIII**210 - 250°F(99 - 121°C)PIIIPIIIPIII568
ELECTRIC HEATER GUIDEBASIC INFORMATION ABOUT ELECTRIC HEATERSHEATER SIZING INFORMATIONAMP CALCULATION FOR CONTROL SELECTIONGallonsTemperature (°F)100 110 120 130 140 150 160 170 180 190 200 21050 1 1 1 2 2 2 2 3 3 4 4 5100 2 2 3 3 3 4 4 5 6 6 8 8200 4 4 5 6 6 7 8 9 10 11 12 14300 6 6 7 8 9 10 12 14 15 16 18 20400 8 8 9 10 12 14 16 19 20 21 24 26500 9 10 12 13 15 18 20 24 24 27 30 32600 11 12 15 16 18 21 24 28 30 32 36 38700 13 14 17 18 21 24 28 32 36 38 42 44800 15 16 19 21 24 28 32 36 40 44 48 52900 17 18 21 24 27 32 36 40 44 48 54 581000 18 21 24 27 30 36 40 44 48 54 58 64This chart provides an easy reference to estimate the kW requiredto heat a tank. Heat loss from the surface of the solutionand from the sides of the tank have been taken into account.Find the gallons at the left, move to the right to the column withthe temperature at which you will be heating the solution. Thenumber indicated here is the kW required to do the heatingjob. This kW figure assumes a heat-up period of six hours; fora twelve hour heat-up time, simply divide the kW figure in half.NOTE: This chart is for quick estimates only.Amps for Heating LoadHeater Single Phase Three Phase (Balanced)Watts 120V 208V 230V 240V 460V 480V 208V 230V 240V 460V 480V1,000 8.4 4.8 4.4 4.2 2.2 2.1 2.8 2.6 2.5 1.3 1.22,000 16.7 9.7 8.7 8.4 4.4 4.2 5.6 5.1 4.9 2.6 2.53,000 25.0 14.5 13.1 12.5 6.6 6.3 8.4 7.6 7.3 3.8 3.74,000 33.4 19.3 17.4 16.7 8.7 8.4 11.2 10.1 9.7 5.9 4.96,000 50.0 28.9 26.1 25.0 13.1 12.5 16.7 15.1 14.5 7.6 7.38,000 66.7 38.5 34.8 33.4 17.4 16.7 22.3 20.2 19.3 10.1 9.79,000 75.0 43.3 39.2 37.5 19.6 18.8 25.1 22.7 21.7 11.4 10.912,000 100.0 57.7 52.2 50.0 26.1 25.0 33.4 30.2 29.0 15.1 14.518,000 150.0 86.6 78.3 75.0 39.2 37.5 50.1 45.3 43.4 22.7 21.727,000 225.0 129.9 117.4 112.5 58.7 56.3 75.1 67.9 65.1 34.0 32.636,000 300.0 173.1 156.6 150.0 78.3 75.0 100.1 90.5 86.8 45.3 43.4For single phase or two wire power supplies to heatersAMP RATING = Total capacity (watts)PER POLE*line voltageSAFETY INFORMATION AND CAUTIONS WHEN USING IMMERSION HEATERS• A liquid level device must be installed in all tanks to preventprolonged exposure of the heater’s hot zone to the tank wall,as a preventative measure for heater burnout, electrical andfire hazards. Warning devices are mandatory if a heated tankis to be left unattended for any period of time.• Heater may not be used interchangeably with all chemicalsolutions. Obtain the recommendation of the chemical supplierfor the heater best suited to the chemistry. Some chemicalsare identified by trade names to protect proprietary formulas.Some chemicals in the formula may affect the heater sheathmaterial resulting in chemical attack with possible electricalhazards or immediate failure. Some chemicals may requirederated (lower watt density) heaters.• New heater installations and startups should be performedonly by a licensed electrician.• High humidity is common in metal finishing/platingenvironments. Precautions must be taken to protect personnelfrom stray electrical currents. Use rubber gloves, boots, andinsulated work platforms.• Use ground fault circuits, overheat protection, low level controlsand stray current warning devices.• An older heater may become hazardous due to chemicalcorrosion that may eventually cause pinholes. Chemicalbuildup on heaters will tend to keep heat from dissipatingproperly into the solution which will result in heater burnoutor a reduced life span. A regular maintenance program ofcleaning and inspection will prevent chemical buildup orchemical corrosion of the heater.NOTE: All heaters must be operated in conjunctionwith appropriate temperature and level controls.Example:4000 watts/240 volts = 16.67 AmpsFor three phase balanced power supplies (Delta or Wye connections)to heaters using a three-pole contactor.AMP RATING = Total capacity (watts)PER POLE* line voltage x 1.73Example: 4000/240 x 1.73 = 9.63 AmpsContactor sizing: *Amp rating per pole X 1.25= contactor ratingPlease insure applicability of heater before installationsince we cannot guarantee heaters against prematurefailure due to corrosion or chemical destruction caused byunusual conditions over which we have no control such as:• Excessively high solution • The presence of dissolvedtemperatures.gases.• The concentration of the • Excessive sludge build-up.solution.• The presence of inhibitors.• Stagnant or turbulent flow ofthe solution.• The presence of other • Aeration.acids causing a secondary • Presence of oxygen orreaction.an oxidizing agent in the• Flux floating on the solution.surface.• Erosion.1-800-848-1141www.rhfs.com569
Page 1 and 2:
www.rhfs.com1-800-848-1141Locations
Page 3 and 4:
GET THE RHFS ADVANTAGE!Extensive Pr
Page 5 and 6:
RYAN HERCO flow solutionsFiltration
Page 7 and 8:
RHFS SERVICE CENTERSCall your most
Page 9 and 10:
NW 87thCt.NW 102nd St.RHFS SERVICE
Page 11 and 12:
SECTIONAL PRODUCT INDEXPage 23TUBIN
Page 13 and 14:
DETAILED PRODUCT INDEXDESCRIPTIONPA
Page 15 and 16:
Page 17:
Page 20 and 21:
Ryan Herco Logo-4 Color ProcessElem
Page 22 and 23:
Page 24 and 25:
Page 26 and 27:
Page 28 and 29:
Page 30 and 31:
Page 32 and 33:
Page 34 and 35:
Page 36 and 37:
Page 38 and 39:
Page 40 and 41:
Page 42 and 43:
Page 44 and 45:
Page 46 and 47:
Page 48 and 49:
Page 50 and 51:
Page 52 and 53:
Page 54 and 55:
Page 56 and 57:
Page 58 and 59:
Page 60 and 61:
Page 62 and 63:
Page 64 and 65:
Page 66 and 67:
Page 68 and 69:
Page 70 and 71:
Page 72 and 73:
Page 74 and 75:
Page 76 and 77:
Page 78 and 79:
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
Page 86 and 87:
Page 88 and 89:
Page 90 and 91:
Page 92 and 93:
Page 94 and 95:
Page 96 and 97:
Page 98 and 99:
Page 100 and 101:
Page 102 and 103:
Page 104 and 105:
Page 106 and 107:
Page 108 and 109:
Page 110 and 111:
Page 112 and 113:
Page 114 and 115:
Page 116 and 117:
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
Page 124 and 125:
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
Page 132 and 133:
Page 134 and 135:
Page 136 and 137:
Page 138 and 139:
Page 140 and 141:
Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
Page 148 and 149:
Page 150 and 151:
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
Page 158 and 159:
Page 160 and 161:
Page 162 and 163:
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
Page 172 and 173:
Page 174 and 175:
Page 176 and 177:
Page 178 and 179:
Page 180 and 181:
Page 182 and 183:
Page 184 and 185:
Page 186 and 187:
Page 188 and 189:
Page 190 and 191:
Page 192 and 193:
Page 194 and 195:
Page 196 and 197:
Page 198 and 199:
Page 200 and 201:
Page 202 and 203:
Page 204 and 205:
Page 206 and 207:
Page 208 and 209:
Page 210 and 211:
Page 212 and 213:
Page 214 and 215:
Page 216 and 217:
Page 218 and 219:
Page 220 and 221:
Page 222 and 223:
Page 224 and 225:
Page 226 and 227:
Page 228 and 229:
Page 230 and 231:
Page 232 and 233:
Page 234 and 235:
Page 236 and 237:
Page 238 and 239:
Page 240 and 241:
Page 242 and 243:
Page 244 and 245:
Page 246 and 247:
Page 248 and 249:
Page 250 and 251:
Page 252 and 253:
Page 254 and 255:
Page 256 and 257:
Page 258 and 259:
Page 260 and 261:
Page 262 and 263:
Page 264 and 265:
Page 266 and 267:
Page 268 and 269:
Page 270 and 271:
Page 272 and 273:
Page 274 and 275:
Page 276 and 277:
Page 278 and 279:
Page 280 and 281:
Page 282 and 283:
Page 284 and 285:
Page 286 and 287:
Page 288 and 289:
Page 290 and 291:
Page 292 and 293:
Page 294 and 295:
Page 296 and 297:
Page 298 and 299:
Page 300 and 301:
Page 302 and 303:
Page 304 and 305:
Page 306 and 307:
Page 308 and 309:
Page 310 and 311:
Page 312 and 313:
Page 314 and 315:
Page 316 and 317:
Page 318 and 319:
Page 320 and 321:
Page 324 and 325:
Page 326 and 327:
Page 328 and 329:
Page 330 and 331:
Page 332 and 333:
Page 334 and 335:
Page 336 and 337:
Page 338 and 339:
Page 340 and 341:
Page 342 and 343:
Page 344 and 345:
Page 346 and 347:
Page 348 and 349:
Page 350 and 351:
Page 352 and 353:
Page 354 and 355:
Page 356 and 357:
Page 358 and 359:
Page 360 and 361:
Page 362 and 363:
Page 364 and 365:
Page 366 and 367:
Page 368 and 369:
Page 370 and 371:
Page 372 and 373:
Page 374 and 375:
Page 376 and 377:
Page 378 and 379:
Page 380 and 381:
Page 382 and 383:
Page 384 and 385:
Page 386 and 387:
Page 388 and 389:
Page 390 and 391:
Page 392 and 393:
Page 394 and 395:
Page 396 and 397:
Page 398 and 399:
Page 400 and 401:
Page 402 and 403:
Page 404 and 405:
Page 406 and 407:
Page 408 and 409:
Page 410 and 411:
Page 412 and 413:
Page 414 and 415:
Page 416 and 417:
Page 418 and 419:
Page 420 and 421:
Page 422 and 423:
Page 424 and 425:
Page 426 and 427:
Page 428 and 429:
Page 430 and 431:
Page 432 and 433:
Page 434 and 435:
Page 436 and 437:
Page 438 and 439:
Page 440 and 441:
Page 442 and 443:
Page 444 and 445:
Page 446 and 447:
Page 448 and 449:
Page 450 and 451:
Page 452 and 453:
Page 454 and 455:
Page 456 and 457:
Page 458 and 459:
Page 460 and 461:
Page 462 and 463:
Page 464 and 465:
Page 466 and 467:
Page 468 and 469:
Page 470 and 471:
Page 472 and 473:
Page 474 and 475:
Page 476 and 477:
Page 478 and 479:
Page 480 and 481:
Page 482 and 483:
Page 484 and 485:
Page 486 and 487:
Page 488 and 489:
Page 490 and 491:
Page 492 and 493:
Page 494 and 495:
Page 496 and 497:
Page 498 and 499:
Page 500 and 501:
Page 502 and 503:
Page 504 and 505:
Page 506 and 507:
Page 508 and 509:
Page 510 and 511:
Page 512 and 513:
Page 514 and 515:
Page 516 and 517:
Page 518 and 519:
Page 520 and 521: Ryan Herco Logo-4 Color ProcessElem
Page 620 and 621:
Page 622 and 623:
Page 624 and 625:
Page 626 and 627:
Page 628 and 629:
Page 630 and 631:
Page 632 and 633:
Page 634 and 635:
Page 636 and 637:
Page 638 and 639:
Page 640 and 641:
Page 642 and 643:
Page 644:
Tubing & Tube FittingsInstrumentati
show all

27th Edition RHFS Product Guide - Ryan Herco Flow Solutions

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?