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Gas Turbine Handbook : Principles and Practices

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Applications 19<br />

identify this configuration as ‘ generator-drives’ <strong>and</strong> list them separate<br />

from mechanical drive units. The single-spool gas turbine with the<br />

output shaft as an extension of the main shaft is conceptually identical<br />

to the turboprop used in fixed wing aircraft applications.<br />

A single spool-split output shaft gas turbine (sometimes referred<br />

to as a split-shaft mechanical drive gas turbine) is a single-spool gas<br />

turbine driving a free power turbine as shown in Figure 2-9. The compressor/turbine<br />

component shaft is not physically connected to the<br />

power output ( power turbine) shaft, but is coupled aerodynamically.<br />

This aerodynamic coupling (also referred to as a liquid coupling) is<br />

advantageous in that starts are easier (cooler) on the turbine components.<br />

This is due to the fact that the gas turbine attains self-sustaining<br />

operation before it “picks-up” the load of the driven equipment.<br />

In fact, the gas turbine can operate at this low idle speed without<br />

the driven equipment even rotating. In this configuration the power<br />

turbine output shaft runs at speeds that can be very different from<br />

the gas generator speed. This configuration is most often seen in process<br />

compressor <strong>and</strong> pump drives. However, it is also used in electric<br />

generator drive application.<br />

One of the advantages of this arrangement is that the power<br />

turbine can be designed to operate at the same speed as the driven<br />

equipment. Therefore, for generator drive applications the power<br />

turbines operate at either 3,000 or 3,600 rpm (in order to match 50<br />

cycle or 60 cycle generators). For centrifugal compressor <strong>and</strong> pump<br />

applications, speeds in the 4,000 to 6,000 rpm range are common.<br />

Matching the speeds of the driver <strong>and</strong> driven equipment eliminates<br />

the need for a gearbox. Gearbox losses are typically in the 2% to 4%<br />

range of power output, therefore, eliminating the gearbox constitutes<br />

Figure 2-9. Sketch of a single spool gas turbine with a hot end drive<br />

power turbine.

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