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Gas Turbine Handbook : Principles and Practices

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<strong>Gas</strong> <strong>Turbine</strong> Control 81<br />

schedule output <strong>and</strong> the fuel valve starts to approach its final running<br />

position. During this excursion the temperature limit controller <strong>and</strong><br />

the pressure limit controller monitor temperatures <strong>and</strong> pressures to<br />

ensure that the preset levels are not exceeded. The temperature limit<br />

controller for turbine inlet temperature monitors the average of several<br />

thermocouples taking temperature measurements in the same<br />

plane. It is possible for the temperatures throughout this measurement<br />

plane to vary significantly while the average remains the same.<br />

This situation is dealt with in the Protection Controller, discussed<br />

later. Should the temperature (or pressure) reach its set point the<br />

limit controller will override the governor controller <strong>and</strong> maintain<br />

operation at a constant temperature (or pressure). These different<br />

controllers are always operating but the output signal to the fuel valve<br />

only reflects the controller signal requiring the minimum fuel flow.<br />

Considering the control maps (Figures 5-6 <strong>and</strong> 5-7), the operating<br />

point will move along a locus of points that define the operating<br />

line for various load conditions. The number of operating lines <strong>and</strong><br />

the number of governor lines are infinite. However, when the operating<br />

point intercepts a pressure, temperature, speed limit, or acceleration<br />

schedule limit condition, the gas turbine cannot operate beyond<br />

that point. Barring any other restrictions, the gas turbine would be<br />

able to operate at any load within the operating envelope.<br />

The Protection Controller continuously checks speed, temperature,<br />

<strong>and</strong> vibration for levels that may be detrimental to the operation,<br />

the unit, <strong>and</strong> personnel. Usually two levels are set for each parameter,<br />

an alarm level <strong>and</strong> a shutdown level. When the alarm level<br />

is reached the system will provide an audible warning to the operator<br />

that there is a problem. If the transition from alarm to shutdown condition<br />

takes place so rapidly that operation response is not possible,<br />

the unit is automatically shutdown. Overspeed is one of the parameters<br />

monitored by the protection controller that does not include an<br />

alarm signal. Overspeed* of the compressor, compressor-turbine, or<br />

power extraction turbine could result from excessive fuel flow or loss<br />

of load (as a result of coupling failure).<br />

*The turbine manufacturer has determined the yield <strong>and</strong> burst speed of each<br />

disc. Based on this information he has defined a speed above which the integrity<br />

of the disc is compromised. Whenever possible overspeed is set at a point<br />

below the disc yield point. When this is not possible, following an overspeed<br />

situation, the unit must be overhauled <strong>and</strong> the affected disc replaced.

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