Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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Preface This Technical Manual is intended for all manufacturers and distributors of machine tools. It contains all the necessary information for the assembly, electrical installation, start-up and PLC programming for the HEIDENHAIN contouring controls TNC 360. Whenever HEIDENHAIN improves the hardware or software in these controls you will receive a free delivery of updated information. Please arrange and insert this updated information in your manual without delay. This will ensure that your manual always remains at the current revision level. You can use extracts from this manual for your machine documentation. An enlargement of the manual format (17 cm x 24 cm) by a factor of 1.225 will produce pages in A4 format. No manual can be perfect. Like all living things it must grow and change. Among other things, it lives from your impulses and suggestions for improvement. Please help us by giving us your ideas. DR. JOHANNES HEIDENHAIN GmbH Department E/P PO Box 1260 83292 Traunreut Germany 8/95 TNC 360
Contents Technical Manual TNC 360 Update Information Introduction Mounting and Electrical Installation Machine Integration Machine Parameters Markers and Words PLC Programming Data interfaces Original Equipment Manufacturer’s (OEM) Cycles Positioning Module Appendix 1 2 3 4 5 6 7 8 9 10 11
Page 1: Technical Manual TNC 360 Valid for
Page 5 and 6: MP7670 Interpolation factor for han
Page 7 and 8: NC status information type: PLC sta
Page 9 and 10: Update Information No. 6 New PLC In
Page 11 and 12: Software version 15 was released to
Page 13 and 14: Update Information No. 3 Software v
Page 15 and 16: Update Information No. 2 In earl Se
Page 17 and 18: • If bit 2 is set in machine para
Page 19 and 20: • Module 9120 Positioning an auxi
Page 21 and 22: Potential errors: A non-existent ax
Page 23 and 24: Introduction - Contents 2 1 Hardwar
Page 25 and 26: 2 Features and Specifications 2.1 T
Page 27 and 28: Control • 4 inputs for position m
Page 29 and 30: 3.1.1. Software and hardware versio
Page 31 and 32: 3.3 EPROM sockets Sockets for the p
Page 33 and 34: 8 Touch Probe System Input 3-28 8.1
Page 35 and 36: 1 Hardware Components TNC 360 The T
Page 37 and 38: 1.1 Changes in the ID Number LE 360
Page 39 and 40: 2.3 Humidity LE Incorrect Obstructi
Page 41 and 42: 2.5.2 Visual display unit (VDU) Per
Page 43 and 44: 4 Power Supply 4.1 Overview The sup
Page 45 and 46: X24 power supply for the PLC at the
Page 47 and 48: 5 Encoders The HEIDENHAIN contourin
Page 49 and 50: 5.4 Encoder inputs for square-wave
Page 51 and 52: 6 Nominal Value Output The HEIDENHA
Page 53 and 54:
7 Visual Display Unit (VDU) The LE
Page 55 and 56:
8 Touch Probe System Input The 3D t
Page 57 and 58:
8.2.2 TS 511 The TS 511 touch probe
Page 59 and 60:
10 Handwheel Input The handwheel HR
Page 61 and 62:
HR 130 HR 130 • max. 6 m Id.-Nr.
Page 63 and 64:
10.5 HRA 110 Handwheel Adapter The
Page 65 and 66:
11 PLC inputs/outputs The HEIDENHAI
Page 67 and 68:
11.2.2 PLC output The PLC outputs O
Page 69 and 70:
11.4 PLC I/O unit One PL 400 board
Page 71 and 72:
11.4.2 PLC inputs/outputs on the PL
Page 73 and 74:
11.5 PL 410 B / PL 410 PLC I/O unit
Page 75 and 76:
PLC outputs Assignment of the group
Page 77 and 78:
12.2 Connecting cable Please use on
Page 79 and 80:
13.2 Connecting cable Please use on
Page 81 and 82:
14.2 Keyboard units 14.2.1 TE 355 A
Page 83 and 84:
14.3 Visual display units 14.3.1 BE
Page 85 and 86:
14.4 Input/Output units 14.4.1 PL 4
Page 87 and 88:
14.4.3 PL 400 M4 225+1 8.86"+.04" 2
Page 89 and 90:
14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
Page 91 and 92:
14.5.4 Handwheel knobs Knob, small
Page 93 and 94:
Knob, ergonomic SW 2 10 .394" 6 .23
Page 95 and 96:
RS-232-C/V.24 Adapter Block 21+0.5
Page 97 and 98:
TNC 360 C TNC 360 C 25m Encoders 20
Page 99 and 100:
3.5.2 Position monitoring for opera
Page 101 and 102:
12 Incremental Jog Positioning 4-17
Page 103 and 104:
In addition to the signal period, M
Page 105 and 106:
1.1.3 Encoder monitoring HEIDENHAIN
Page 107 and 108:
✎ 4-10 TNC 360 1 Machine Axes 8/9
Page 109 and 110:
A secondary linear axis is designat
Page 111 and 112:
Page 113 and 114:
MP912 Traverse range 3: Maximum val
Page 115 and 116:
1.5 Lubrication pulse The PLC can c
Page 117 and 118:
Page 119 and 120:
1.6.2 Compensation for reversal err
Page 121 and 122:
1.6.4 Nonlinear axis error compensa
Page 123 and 124:
The orange axis keys can be used to
Page 125 and 126:
Page 127 and 128:
LW M 1200 Intermediate register TES
Page 129 and 130:
1.7 PLC positioning The four axes o
Page 131 and 132:
Example: PLC positioning of the Z a
Page 133 and 134:
2 Reference Marks By setting a datu
Page 135 and 136:
2.1 Passing over the reference mark
Page 137 and 138:
Sequence "Automatic passing over re
Page 139 and 140:
Page 141 and 142:
Page 143 and 144:
2.1.3 Linear measurement via rotary
Page 145 and 146:
MP1320 Direction for traversing the
Page 147 and 148:
✎ 4-50 TNC 360 2 Reference Marks
Page 149 and 150:
3.2 Servo positioning in TNC contro
Page 151 and 152:
The kv factor (position loop gain)
Page 153 and 154:
MP1810 Kv factor for operation with
Page 155 and 156:
Kink point: For machines with high
Page 157 and 158:
3.2.2 Control with feed forward Fee
Page 159 and 160:
U [V] t [ms] If the K v factor is t
Page 161 and 162:
3.3.3 Offset adjustment with integr
Page 163 and 164:
3.4 Contour behavior in corners 3.4
Page 165 and 166:
3.5 Monitoring functions The NC mon
Page 167 and 168:
3.5.2 Position monitoring for opera
Page 169 and 170:
3.5.5 Standstill monitoring The Sta
Page 171 and 172:
3.6 Controlled axes The machine par
Page 173 and 174:
3.6.3 Axes in motion If the axes ar
Page 175 and 176:
✎ 4-78 TNC 360 4 Spindle 8/95
Page 177 and 178:
4.1 Analog output of the spindle sp
Page 179 and 180:
MP3510 Spindle speed for gear range
Page 181 and 182:
4.1.3 Spindle override The spindle
Page 183 and 184:
A different gear range from that wh
Page 185 and 186:
PLC example for gear change and jog
Page 187 and 188:
✎ 4-90 TNC 360 4 Spindle 8/95
Page 189 and 190:
S-code table S code rpm S-code rpm
Page 191 and 192:
Orientation from rotation: S [rpm]
Page 193 and 194:
After the start of spindle orientat
Page 195 and 196:
✎ 4-98 TNC 360 4 Spindle 8/95
Page 197 and 198:
If the tapping cycle is called, mar
Page 199 and 200:
4.4.2 Tapping with floating tap hol
Page 201 and 202:
Machine parameters MP7130 and MP714
Page 203 and 204:
5 EMERGENCY STOP Routine A PLC inpu
Page 205 and 206:
5.2 Flow diagram The external elect
Page 207 and 208:
MP950 Datum point for positioning b
Page 209 and 210:
6.2 Graphic simulation To check for
Page 211 and 212:
6.3.2 Display mode and traverse dir
Page 213 and 214:
MP7620 Feed rate override Input: 0
Page 215 and 216:
The machine parameter MP 7235 allow
Page 217 and 218:
MP7274 Expanded spindle display Inp
Page 219 and 220:
The dialogs for PLC error messages
Page 221 and 222:
M3006 PLC error message 82 M3007 PL
Page 223 and 224:
6.6 Cycles The HEIDENHAIN contourin
Page 225 and 226:
6.6.2 Pocket milling The overlap fa
Page 227 and 228:
6.6.4 Scaling factor Machine parame
Page 229 and 230:
6.7 File types With the TNC it is p
Page 231 and 232:
6.10 Programming station Machine pa
Page 233 and 234:
✎ 4-136 TNC 360 6 Display and Ope
Page 235 and 236:
The evaluation of the M function mu
Page 237 and 238:
7.1 Program halt on M functions Nor
Page 239 and 240:
Marker Function Key code Set Reset
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
✎ 4-148 TNC 360 8 Key Simulation
Page 247 and 248:
Marker Function Error message Set R
Page 249 and 250:
An error message "Touch point inacc
Page 251 and 252:
✎ 4-154 TNC 360 9 Touch Probe 8/9
Page 253 and 254:
The feed rate in the normal directi
Page 255 and 256:
9.2.1 Scanning cycles Direct access
Page 257 and 258:
Inside Corners 6 Max. deflection of
Page 259 and 260:
Optimize the X and Y axes by defini
Page 261 and 262:
Calculation of Possible Oscillation
Page 263 and 264:
10 Electronic Handwheel Either a -
Page 265 and 266:
✎ 10 Electronic handwheel 4-168 T
Page 267 and 268:
10.3.1 Assignment of keys and LEDs
Page 269 and 270:
LBL 11 . . EM LBL 12 . . EM LBL 13
Page 271 and 272:
Step switch S2 Step switch for axis
Page 273 and 274:
11 Analog Inputs The function of th
Page 275 and 276:
12 Incremental Jog Positioning The
Page 277 and 278:
✎ 4-180 TNC 360 12 Incremental Jo
Page 279 and 280:
✎ 4-182 TNC 360 12 Incremental Jo
Page 281 and 282:
CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
Page 283 and 284:
PL W232 ;GRID_4 ;----READ MP1030.3
Page 285 and 286:
✎ 4-188 TNC 360 13 Hirth Coupling
Page 287 and 288:
✎ 4-190 TNC 360 14 Datum Correcti
Page 289 and 290:
✎ 4-192 TNC 360 14 Datum Correcti
Page 291 and 292:
14 Datum Correction The PLC datum c
Page 293 and 294:
15 Tool Changer A tool changer can
Page 295 and 296:
Example of NC program: . . . TOOL C
Page 297 and 298:
een physically changed. If the cont
Page 299 and 300:
S → N: Normal tool follows Specia
Page 301 and 302:
M → N: Normal tool follows Manual
Page 303 and 304:
N → M: Manual tool follows Normal
Page 305 and 306:
S → S: Special tool follows Speci
Page 307 and 308:
S → S, Double Changing Arm (M2600
Page 309 and 310:
N → S, Double Changing Arm (M2600
Page 311 and 312:
MP7261 Number of pockets in tool ma
Page 313 and 314:
Other PLC operands which are used:
Page 315 and 316:
15.3.2 Program module TOOL CALL Aut
Page 317 and 318:
15.3.5 Program module MANUAL TOOL I
Page 319 and 320:
15.3.7 Program module MANUAL TOOL I
Page 321 and 322:
15.3.9 Program module COMPARE P COD
Page 323 and 324:
15.3.11 Program module COMPUTE SHOR
Page 325 and 326:
- Tuning of the drive amplifier: As
Page 327 and 328:
✎ 4-230 TNC 360 16 Commissioning
Page 329 and 330:
16.3.4 Testing the direction of tra
Page 331 and 332:
k v factor Adjust the k v factor (M
Page 333 and 334:
✎ 4-236 TNC 360 16 Commissioning
Page 335 and 336:
Optimizing acceleration If the maxi
Page 337 and 338:
Optimize the position approach For
Page 339 and 340:
16.3.8 Optimizing the integral fact
Page 341 and 342:
✎ 16 Commissioning and start-up p
Page 343 and 344:
17 Point-to-Point and Straight-Cut
Page 345 and 346:
Machine parameters - Contents 5 1 W
Page 347 and 348:
2 Input/Output of Machine Parameter
Page 349 and 350:
Machine Function and input Reaction
Page 351 and 352:
Page 353 and 354:
Page 355 and 356:
3.5 Spindle Machine Function and in
Page 357 and 358:
Page 359 and 360:
Page 361 and 362:
3.10 Tapping Machine Function and i
Page 363 and 364:
Page 365 and 366:
3.12 Machining and program run Mach
Page 367 and 368:
Page 369 and 370:
Page 371 and 372:
Marker Function Set Reset Page M204
Page 373 and 374:
Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Words Function Page W566 Feed rate
Page 381 and 382:
3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
Page 383 and 384:
4.9.3 Module 9102: Interface status
Page 385 and 386:
1.2 PLC - Main menu Enter the code
Page 387 and 388:
1.2.2 Erase PLC program In the oper
Page 389 and 390:
DISPLAY TRACE BUFFER With the DISPL
Page 391 and 392:
2 Program Creation The PLC program
Page 393 and 394:
2.2 Address allocation 2.2.1 Operan
Page 395 and 396:
Address Function D792 Value from MP
Page 397 and 398:
Example: Start of Timer 1 Period in
Page 399 and 400:
2.4.2 Counters 32 counters are avai
Page 401 and 402:
The PLC files are then transferred
Page 403 and 404:
2.7 Error messages Error messages a
Page 405 and 406:
✎ 7-26 TNC 360 2 Program Creation
Page 407 and 408:
Word execution with the LOAD comman
Page 409 and 410:
Word execution with the LOAD NOT co
Page 411 and 412:
3.1.4 LOAD BYTE (LB) LB Abbreviatio
Page 413 and 414:
3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416:
3.1.8 ASSIGN BYTE (B=) B= Abbreviat
Page 417 and 418:
✎ 7-38 TNC 360 3 Commands 8/95
Page 419 and 420:
3.2.2 RESET (R) R Abbreviation for
Page 421 and 422:
3.2.4 RESET NOT (RN) RN Abbreviatio
Page 423 and 424:
3.3 Logic Gates 3.3.1 AND (A) A Abb
Page 425 and 426:
3.3.2 AND NOT (AN) AN Abbreviation
Page 427 and 428:
3.3.3 OR (O) O Abbreviation for the
Page 429 and 430:
3.3.4 OR NOT (ON) ON Abbreviation f
Page 431 and 432:
3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
Page 433 and 434:
3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
Page 435 and 436:
✎ 7-56 TNC 360 3 Commands 8/95
Page 437 and 438:
3.4.2 SUBTRACTION (-) - Abbreviatio
Page 439 and 440:
3.4.4 DIVISION (/) / Abbreviation f
Page 441 and 442:
✎ 7-62 TNC 360 3 Commands 8/95
Page 443 and 444:
3.5.2 LESS THAN (
Page 445 and 446:
3.5.4 LESS THAN OR EQUAL TO (
Page 447 and 448:
3.5.6 UNEQUAL () Abbreviation for P
Page 449 and 450:
3.6 Parentheses with logical gating
Page 451 and 452:
Examples for the commands AND [ ],
Page 453 and 454:
3.7 Parentheses with arithmetic com
Page 455 and 456:
Command sequence without parenthese
Page 457 and 458:
3.8 Parentheses with comparison com
Page 459 and 460:
Example: Initial state: Constant =
Page 461 and 462:
3.9 Shift Commands 3.9.1 SHIFT LEFT
Page 463 and 464:
✎ 7-84 TNC 360 3 Commands 8/95
Page 465 and 466:
3.10.2 BIT RESET (BC) BC Abbreviati
Page 467 and 468:
✎ 7-88 TNC 360 3 Commands 8/95
Page 469 and 470:
3.11.2 Acquire data from the data s
Page 471 and 472:
Examples for the commands PS, PL, P
Page 473 and 474:
3.12 Jump Commands 3.12.1 Unconditi
Page 475 and 476:
3.12.4 Call Module (CM) CM Abbrevia
Page 477 and 478:
3.12.7 End of Module, Program End (
Page 479 and 480:
3.13 CASE statement 3.13.1 Indexed
Page 481 and 482:
✎ 7-102 TNC 360 3 Commands 8/95
Page 483 and 484:
4.3 Module 9010: Indexed reading of
Page 485 and 486:
4.5 Module 9032: Transfer machine p
Page 487 and 488:
4.7 Module 9036: Transfer PLC statu
Page 489 and 490:
4.9.1 Module 9100: Assign data inte
Page 491 and 492:
4.9.4 Module 9105: Transmit binary
Page 493 and 494:
4.9.6 Module 9120 Position an auxil
Page 495 and 496:
Possible errors: The transferred ax
Page 497 and 498:
Call: PS B/W/D/K (0..3 for X/Y/Z/IV
Page 499 and 500:
✎ 7-120 TNC 360 4 PLC Modules 8/9
Page 501 and 502:
5.1 PLC Program conversion PLC prog
Page 503 and 504:
Marker Function Set Reset TNC 360/3
Page 505 and 506:
JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508:
5.3.2 Non-implemented markers Marke
Page 509 and 510:
4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512:
1.1 Principles of data transfer Sin
Page 513 and 514:
The letter 'z' is represented by th
Page 515 and 516:
1.1.4 Data transfer rate The data t
Page 517 and 518:
2 TNC data interfaces 2.1 General T
Page 519 and 520:
Control/signal lines: DCD (Data Car
Page 521 and 522:
2.3 Data interface functions The da
Page 523 and 524:
These transmission protocols can be
Page 525 and 526:
When a file is transferred, the fir
Page 527 and 528:
Example: A pallet file with the nam
Page 529 and 530:
2.5 Configuration of the interface
Page 531 and 532:
DTR: Polled by peripheral; it is lo
Page 533 and 534:
For the control characters for the
Page 535 and 536:
2.6 External programming In the cas
Page 537 and 538:
1st file 2nd file Last file Periphe
Page 539 and 540:
Peripheral unit Transmission path
Page 541 and 542:
3.1.6 Reading in an offered program
Page 543 and 544:
4.1.1 Calling a program directory I
Page 545 and 546:
4.1.4 Reading in a selected program
Page 547 and 548:
4.1.6 Reading in an offered program
Page 549 and 550:
5 Data transfer by PLC Using PLC mo
Page 551 and 552:
6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
Page 555 and 556:
1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
Page 565 and 566:
X25 Data interface RS-422/V.11 and
Page 567 and 568:
1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574:
C Call Module (CM).................
Page 575 and 576:
Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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