Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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5 Compatibility with TNC 355 The flag ranges for the TNC 355 have also been used for the TNC 360 to enable PLC routines created for the TNC 355 to be run on the TNC 360 as well. However there are many functions that can be programmed much more simply with PLC words with the TNC 360. PLC marker M2719 must be set to activate the strobes for word processing. Marker Function Set Reset M2719 Deactivate the TNC 355 mode PLC PLC 0 = Activate strobes for marker range 1 = Activate strobes for word processing M2719 = 1 M2719 = 0 Meaning Marker Data Marker Data Start PLC Pos. X 2704 D528 2452 M2560 to M2564 Start PLC Pos. Y 2705 D532 2453 M2565 to M2569 Start PLC Pos. Z 2706 D536 2454 M2570 to M2574 Start PLC Pos. IV 2707 D540 2455 M2575 to M2579 Read out strobe for values in Q parameter (Q100 to Q107) 2713 D528 2809 M2560 to M2576 Read out strobe – – 2599 M2560 to M2567 tool number M2112 to M2119 Read in strobe tool – – 2598 M2560 to M2567 number M2572 to M2579 Strobe datum 2716 D528 to D540 2819 MP4210.32 to correction MP4210.46 Spindle orientation 2712 D592 2527 M2585 to M2589 HEIDENHAIN recommend programming the PLC functions over the word range only. This makes the PLC program easy to read and a lot shorter. 8/95 TNC 360 5 Compatibility with TNC 355 7-121
5.1 PLC Program conversion PLC programs created for the TNC 355 can also be used on the TNC 360. When these PLC programs are downloaded to the TNC 360 the following command codes are automatically modified: U → A UN → AN E → I A → O Z → C An EM block is automatically appended at the end of the PLC program. The programmer must ensure that the PLC program starts with a logic sequence. 7-122 TNC 360 5 Compatibility with TNC 355 8/95
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Technical Manual TNC 360 Valid for
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Contents Technical Manual TNC 360 U
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MP7670 Interpolation factor for han
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NC status information type: PLC sta
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Update Information No. 6 New PLC In
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Software version 15 was released to
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Update Information No. 3 Software v
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Update Information No. 2 In earl Se
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• If bit 2 is set in machine para
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• Module 9120 Positioning an auxi
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Potential errors: A non-existent ax
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Introduction - Contents 2 1 Hardwar
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2 Features and Specifications 2.1 T
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Control • 4 inputs for position m
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3.1.1. Software and hardware versio
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3.3 EPROM sockets Sockets for the p
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8 Touch Probe System Input 3-28 8.1
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1 Hardware Components TNC 360 The T
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1.1 Changes in the ID Number LE 360
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2.3 Humidity LE Incorrect Obstructi
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2.5.2 Visual display unit (VDU) Per
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4 Power Supply 4.1 Overview The sup
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X24 power supply for the PLC at the
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5 Encoders The HEIDENHAIN contourin
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5.4 Encoder inputs for square-wave
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6 Nominal Value Output The HEIDENHA
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7 Visual Display Unit (VDU) The LE
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8 Touch Probe System Input The 3D t
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8.2.2 TS 511 The TS 511 touch probe
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10 Handwheel Input The handwheel HR
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HR 130 HR 130 • max. 6 m Id.-Nr.
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10.5 HRA 110 Handwheel Adapter The
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11 PLC inputs/outputs The HEIDENHAI
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11.2.2 PLC output The PLC outputs O
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11.4 PLC I/O unit One PL 400 board
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11.4.2 PLC inputs/outputs on the PL
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11.5 PL 410 B / PL 410 PLC I/O unit
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PLC outputs Assignment of the group
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12.2 Connecting cable Please use on
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13.2 Connecting cable Please use on
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14.2 Keyboard units 14.2.1 TE 355 A
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14.3 Visual display units 14.3.1 BE
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14.4 Input/Output units 14.4.1 PL 4
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14.4.3 PL 400 M4 225+1 8.86"+.04" 2
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14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
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14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
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12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
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1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
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MP7274 Expanded spindle display Inp
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The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
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Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
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10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
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S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
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✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
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16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
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3.5 Spindle Machine Function and in
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3.10 Tapping Machine Function and i
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3.12 Machining and program run Mach
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Marker Function Set Reset Page M204
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Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
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1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
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DISPLAY TRACE BUFFER With the DISPL
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2 Program Creation The PLC program
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2.2 Address allocation 2.2.1 Operan
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Address Function D792 Value from MP
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Example: Start of Timer 1 Period in
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2.4.2 Counters 32 counters are avai
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The PLC files are then transferred
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2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
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Word execution with the LOAD NOT co
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3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
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3.1.8 ASSIGN BYTE (B=) B= Abbreviat
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✎ 7-38 TNC 360 3 Commands 8/95
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3.2.2 RESET (R) R Abbreviation for
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3.2.4 RESET NOT (RN) RN Abbreviatio
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3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
Page 449 and 450: 3.6 Parentheses with logical gating
Page 451 and 452: Examples for the commands AND [ ],
Page 453 and 454: 3.7 Parentheses with arithmetic com
Page 455 and 456: Command sequence without parenthese
Page 457 and 458: 3.8 Parentheses with comparison com
Page 459 and 460: Example: Initial state: Constant =
Page 461 and 462: 3.9 Shift Commands 3.9.1 SHIFT LEFT
Page 463 and 464: ✎ 7-84 TNC 360 3 Commands 8/95
Page 465 and 466: 3.10.2 BIT RESET (BC) BC Abbreviati
Page 469 and 470: 3.11.2 Acquire data from the data s
Page 471 and 472: Examples for the commands PS, PL, P
Page 473 and 474: 3.12 Jump Commands 3.12.1 Unconditi
Page 475 and 476: 3.12.4 Call Module (CM) CM Abbrevia
Page 477 and 478: 3.12.7 End of Module, Program End (
Page 479 and 480: 3.13 CASE statement 3.13.1 Indexed
Page 483 and 484: 4.3 Module 9010: Indexed reading of
Page 485 and 486: 4.5 Module 9032: Transfer machine p
Page 487 and 488: 4.7 Module 9036: Transfer PLC statu
Page 489 and 490: 4.9.1 Module 9100: Assign data inte
Page 491 and 492: 4.9.4 Module 9105: Transmit binary
Page 493 and 494: 4.9.6 Module 9120 Position an auxil
Page 495 and 496: Possible errors: The transferred ax
Page 497 and 498: Call: PS B/W/D/K (0..3 for X/Y/Z/IV
Page 499: ✎ 7-120 TNC 360 4 PLC Modules 8/9
Page 503 and 504: Marker Function Set Reset TNC 360/3
Page 505 and 506: JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508: 5.3.2 Non-implemented markers Marke
Page 509 and 510: 4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512: 1.1 Principles of data transfer Sin
Page 513 and 514: The letter 'z' is represented by th
Page 515 and 516: 1.1.4 Data transfer rate The data t
Page 517 and 518: 2 TNC data interfaces 2.1 General T
Page 519 and 520: Control/signal lines: DCD (Data Car
Page 521 and 522: 2.3 Data interface functions The da
Page 523 and 524: These transmission protocols can be
Page 525 and 526: When a file is transferred, the fir
Page 527 and 528: Example: A pallet file with the nam
Page 529 and 530: 2.5 Configuration of the interface
Page 531 and 532: DTR: Polled by peripheral; it is lo
Page 533 and 534: For the control characters for the
Page 535 and 536: 2.6 External programming In the cas
Page 537 and 538: 1st file 2nd file Last file Periphe
Page 539 and 540: Peripheral unit Transmission path
Page 541 and 542: 3.1.6 Reading in an offered program
Page 543 and 544: 4.1.1 Calling a program directory I
Page 545 and 546: 4.1.4 Reading in a selected program
Page 547 and 548: 4.1.6 Reading in an offered program
Page 549 and 550: 5 Data transfer by PLC Using PLC mo
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6.2 HEIDENHAIN peripherals' error c
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OEM Cycles - Contents 1 Introductio
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1.1 Creating OEM cycles Programming
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MP7240 Inhibit program input for [P
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2 "Bolt Hole Circle" OEM-Cycle Exam
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3.2 Calls in an ISO program In an I
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1 PLC Positioning Module 1.1 Introd
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X25 Data interface RS-422/V.11 and
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1.4 Reference signal evaluation Aft
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Character DEC OCT HEX 0 048 060 30
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✎ 11-4 TNC 360 7-Bit ASCII Code8/
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C Call Module (CM).................
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Feed rate for traversing the refere
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Mechanical vibration...............
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positioning error..................
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Tapping with floating tap holder ..
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Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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