Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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PLC example: Datum correction with M20 activated, with M21 deactivated. . . LN M2045 S M10 . L M1920 A M2045 ;M20 activated A M10 ;Buffered marker for strobe marker 2716 CMT 200 ;Datum correction call R M10 L M1921 A M2025 ;M21 activated A M10 ; Buffered marker for strobe marker 2716 CMT201 ;Deactivate datum correction call R M10 L M1920 O M1921 A M2045 AN M2716 S M2482 ;Acknowledgment EM ;End of main program LBL 200 ;Activate module for datum correction call L D896 ;Value from MP4210.32 = D528 ;Shift X axis L K0 = D532 ;Do not shift Y axis = D536 ;Do not shift Z axis = D540 ;Do not shift 4th axis L M10 S M2716 EM LBL 201 ;Cancel module for datum compensation L D900 ;Value from MP4210.33 = D528 L K0 = D532 ;Do not shift Y axis = D536 ;Do not shift Z axis = D540 ;Do not shift 4th axis L M10 S M2716 EM . . 8/95 TNC 360 14 Datum Correction 4-195
15 Tool Changer A tool changer can be operated with the PLC of the HEIDENHAIN contouring control. Tool changers are often controlled by proximity switches. Tool data are stored in the tool table and tool management (special tool, tool pocket management etc.) is handled by the NC. The NC supplies the PLC with the information it needs to control the tool changer via markers and words. 15.1 Tool table The operator can edit the tool table (program 0) in the "Programming and editing" mode (see User's Manual). The tool table can be uploaded and downloaded through the data interface. The tool number (T), length (L), radius (R), pocket number (P), and special tool (ST) are all defined in the tool table. Special tools and pocket number are only displayed if MP7266 and MP7480 have been set accordingly. The pocket numbers can be protected from editing or erasure by setting marker M2594. BEGIN TOOL MM T0 P0 L+0 R+0 T1 P1 L+10 R+20 T2 P2 L+50 R+30 T3 L+0 R+0 T4 SP4 L+100 R+300 T5 L+0 R+0 T6 . . . END P6 . . . TOOL L+50 . . . R+15 . . . MM The number of tools in the tool table is defined in machine parameter MP7260. If MP7260 contains a zero value, then the system will run without a tool table (program "0" does not exist). Tool length and tool radius are programmed in the NC program with TOOL DEF (see User's Manual). MP7260 Number of tools in the tool table Input range: 0 to 99 0 = no tool table 1 to 99 = number of tools Set Reset M2594 Inhibit editing of pocket number in the tool table PLC PLC in the tool table 4-196 TNC 360 15 Tool Changer 8/95
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Technical Manual TNC 360 Valid for
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Contents Technical Manual TNC 360 U
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MP7670 Interpolation factor for han
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NC status information type: PLC sta
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Update Information No. 6 New PLC In
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Software version 15 was released to
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Update Information No. 3 Software v
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Update Information No. 2 In earl Se
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• If bit 2 is set in machine para
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• Module 9120 Positioning an auxi
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Potential errors: A non-existent ax
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Introduction - Contents 2 1 Hardwar
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2 Features and Specifications 2.1 T
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Control • 4 inputs for position m
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3.1.1. Software and hardware versio
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3.3 EPROM sockets Sockets for the p
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8 Touch Probe System Input 3-28 8.1
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1 Hardware Components TNC 360 The T
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1.1 Changes in the ID Number LE 360
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2.3 Humidity LE Incorrect Obstructi
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2.5.2 Visual display unit (VDU) Per
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4 Power Supply 4.1 Overview The sup
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X24 power supply for the PLC at the
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5 Encoders The HEIDENHAIN contourin
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5.4 Encoder inputs for square-wave
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6 Nominal Value Output The HEIDENHA
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7 Visual Display Unit (VDU) The LE
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8 Touch Probe System Input The 3D t
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8.2.2 TS 511 The TS 511 touch probe
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10 Handwheel Input The handwheel HR
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HR 130 HR 130 • max. 6 m Id.-Nr.
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10.5 HRA 110 Handwheel Adapter The
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11 PLC inputs/outputs The HEIDENHAI
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11.2.2 PLC output The PLC outputs O
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11.4 PLC I/O unit One PL 400 board
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11.4.2 PLC inputs/outputs on the PL
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11.5 PL 410 B / PL 410 PLC I/O unit
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PLC outputs Assignment of the group
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12.2 Connecting cable Please use on
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13.2 Connecting cable Please use on
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14.2 Keyboard units 14.2.1 TE 355 A
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14.3 Visual display units 14.3.1 BE
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14.4 Input/Output units 14.4.1 PL 4
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14.4.3 PL 400 M4 225+1 8.86"+.04" 2
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14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
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14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
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12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
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1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
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MP7274 Expanded spindle display Inp
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The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
Page 241 and 242: Marker Function Key code Set Reset
Page 243 and 244: Marker Function Key code Set Reset
Page 245 and 246: ✎ 4-148 TNC 360 8 Key Simulation
Page 247 and 248: Marker Function Error message Set R
Page 249 and 250: An error message "Touch point inacc
Page 251 and 252: ✎ 4-154 TNC 360 9 Touch Probe 8/9
Page 253 and 254: The feed rate in the normal directi
Page 255 and 256: 9.2.1 Scanning cycles Direct access
Page 257 and 258: Inside Corners 6 Max. deflection of
Page 259 and 260: Optimize the X and Y axes by defini
Page 261 and 262: Calculation of Possible Oscillation
Page 263 and 264: 10 Electronic Handwheel Either a -
Page 265 and 266: ✎ 10 Electronic handwheel 4-168 T
Page 267 and 268: 10.3.1 Assignment of keys and LEDs
Page 269 and 270: LBL 11 . . EM LBL 12 . . EM LBL 13
Page 271 and 272: Step switch S2 Step switch for axis
Page 273 and 274: 11 Analog Inputs The function of th
Page 275 and 276: 12 Incremental Jog Positioning The
Page 277 and 278: ✎ 4-180 TNC 360 12 Incremental Jo
Page 279 and 280: ✎ 4-182 TNC 360 12 Incremental Jo
Page 281 and 282: CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
Page 283 and 284: PL W232 ;GRID_4 ;----READ MP1030.3
Page 285 and 286: ✎ 4-188 TNC 360 13 Hirth Coupling
Page 287 and 288: ✎ 4-190 TNC 360 14 Datum Correcti
Page 289 and 290: ✎ 4-192 TNC 360 14 Datum Correcti
Page 291: 14 Datum Correction The PLC datum c
Page 295 and 296: Example of NC program: . . . TOOL C
Page 297 and 298: een physically changed. If the cont
Page 299 and 300: S → N: Normal tool follows Specia
Page 301 and 302: M → N: Normal tool follows Manual
Page 303 and 304: N → M: Manual tool follows Normal
Page 305 and 306: S → S: Special tool follows Speci
Page 307 and 308: S → S, Double Changing Arm (M2600
Page 309 and 310: N → S, Double Changing Arm (M2600
Page 311 and 312: MP7261 Number of pockets in tool ma
Page 313 and 314: Other PLC operands which are used:
Page 315 and 316: 15.3.2 Program module TOOL CALL Aut
Page 317 and 318: 15.3.5 Program module MANUAL TOOL I
Page 319 and 320: 15.3.7 Program module MANUAL TOOL I
Page 321 and 322: 15.3.9 Program module COMPARE P COD
Page 323 and 324: 15.3.11 Program module COMPUTE SHOR
Page 325 and 326: - Tuning of the drive amplifier: As
Page 327 and 328: ✎ 4-230 TNC 360 16 Commissioning
Page 329 and 330: 16.3.4 Testing the direction of tra
Page 331 and 332: k v factor Adjust the k v factor (M
Page 333 and 334: ✎ 4-236 TNC 360 16 Commissioning
Page 335 and 336: Optimizing acceleration If the maxi
Page 337 and 338: Optimize the position approach For
Page 339 and 340: 16.3.8 Optimizing the integral fact
Page 341 and 342: ✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
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3.5 Spindle Machine Function and in
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3.10 Tapping Machine Function and i
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3.12 Machining and program run Mach
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Marker Function Set Reset Page M204
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Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
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1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
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DISPLAY TRACE BUFFER With the DISPL
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2 Program Creation The PLC program
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2.2 Address allocation 2.2.1 Operan
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Address Function D792 Value from MP
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Example: Start of Timer 1 Period in
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2.4.2 Counters 32 counters are avai
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The PLC files are then transferred
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2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
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Word execution with the LOAD NOT co
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3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
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3.1.8 ASSIGN BYTE (B=) B= Abbreviat
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✎ 7-38 TNC 360 3 Commands 8/95
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3.2.2 RESET (R) R Abbreviation for
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3.2.4 RESET NOT (RN) RN Abbreviatio
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3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
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3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
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3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
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3.9 Shift Commands 3.9.1 SHIFT LEFT
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✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
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3.11.2 Acquire data from the data s
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Examples for the commands PS, PL, P
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3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
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4.5 Module 9032: Transfer machine p
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4.7 Module 9036: Transfer PLC statu
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4.9.1 Module 9100: Assign data inte
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4.9.4 Module 9105: Transmit binary
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4.9.6 Module 9120 Position an auxil
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Possible errors: The transferred ax
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Call: PS B/W/D/K (0..3 for X/Y/Z/IV
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✎ 7-120 TNC 360 4 PLC Modules 8/9
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5.1 PLC Program conversion PLC prog
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Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
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5.3.2 Non-implemented markers Marke
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4 Data transfer with BCC 8-35 4.1 G
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1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
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1.1.4 Data transfer rate The data t
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2 TNC data interfaces 2.1 General T
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Control/signal lines: DCD (Data Car
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2.3 Data interface functions The da
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These transmission protocols can be
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When a file is transferred, the fir
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Example: A pallet file with the nam
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2.5 Configuration of the interface
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DTR: Polled by peripheral; it is lo
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For the control characters for the
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2.6 External programming In the cas
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1st file 2nd file Last file Periphe
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Peripheral unit Transmission path
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3.1.6 Reading in an offered program
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4.1.1 Calling a program directory I
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4.1.4 Reading in a selected program
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4.1.6 Reading in an offered program
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5 Data transfer by PLC Using PLC mo
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6.2 HEIDENHAIN peripherals' error c
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OEM Cycles - Contents 1 Introductio
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1.1 Creating OEM cycles Programming
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MP7240 Inhibit program input for [P
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2 "Bolt Hole Circle" OEM-Cycle Exam
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3.2 Calls in an ISO program In an I
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1 PLC Positioning Module 1.1 Introd
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X25 Data interface RS-422/V.11 and
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1.4 Reference signal evaluation Aft
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Character DEC OCT HEX 0 048 060 30
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✎ 11-4 TNC 360 7-Bit ASCII Code8/
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C Call Module (CM).................
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Feed rate for traversing the refere
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Mechanical vibration...............
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positioning error..................
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Tapping with floating tap holder ..
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