Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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Marker Function Set Reset Page M2096 X key last pressed NC NC 4-113 M2097 Y key last pressed NC NC 4-113 M2098 Z key last pressed NC NC 4-113 M2099 Key IV last pressed NC NC 4-113 M2100 X axis is tool axis NC NC 4-13 M2101 Y axis is tool axis NC NC 4-13 M2102 Z axis is tool axis NC NC 4-13 M2103 4th axis is tool axis NC NC 4-13 M2104 G Code S Analog 1st bit (lsb) PLC PLC 4-86 M2105 G Code S Analog 2nd bit PLC PLC 4-86 M2106 G Code S Analog 3rd bit (msb) PLC PLC 4-86 M2112 T Number (P Number) 1st decade (lsb) 7-124 M2113 T Number (P Number) 1st decade 7-124 M2114 T Number (P Number) 1st decade 7-124 M2115 T Number (P Number) 1st decade (msb) 7-124 M2116 T Number (P Number) 2nd decade (lsb) 7-124 M2117 T Number (P Number) 2nd decade 7-124 M2118 T Number (P Number) 2nd decade 7-124 M2119 T Number (P Number) 2nd decade (msb) 7-124 M2128 X axis in motion NC NC 4-76 M2129 Y axis in motion NC NC 4-76 M2130 Z axis in motion NC NC 4-76 M2131 4th axis in motion NC NC 4-76 M2136 X axis reference mark not yet traversed NC NC – M2137 Y axis reference mark not yet traversed NC NC – M2138 Z axis reference mark not yet traversed NC NC – M2139 4th axis reference mark not yet traversed NC NC – M2149 Strobe marker for Q parameter transfer with FN19 NC NC – M2150 Unit of measure of the NC program (0 = mm, 1 = inch) NC NC – M2160 Traverse direction X axis 0 = positive 1 = negative NC NC 4-7 M2161 Traverse direction Y axis 0 = positive 1 = negative NC NC 4-7 M2162 Traverse direction Z axis 0 = positive 1 = negative NC NC 4-7 M2163 Traverse direction 4th axis 0 = positive 1 = negative NC NC 4-7 M2176 Code operating mode (lsb) 7-124 M2177 Code operating mode 7-124 M2178 Code operating mode 7-124 M2179 Code operating mode (msb) 7-124 M2180 1st PLC scan after switch-on NC NC – M2182 Inhibited key was operated NC PLC 4-141 M2183 Program interruption NC NC 4-118 M2184 ("Control operational" display flashes) Control operational ("Control operational" display goes on or flashes) NC NC 4-118 M2185 1st PLC scan after interruption of the PLC program NC NC – M2186 Code number 84159 entered NC PLC 7-124 M2190 Non-flashing error message is displayed NC NC 4-122 M2191 "External EMERGENCY STOP" message is displayed NC NC 4-106 4/96 TNC 360 1 List of Markers 6-3
Marker Function Set Reset Page M2192 Markers controllable NC NC 7-124 to M2239 by MP4310.0, MP 4310.1 and MP 4310.2 M2240 Inhibit OEM cycle 68 PLC PLC 9-5 M2241 Inhibit OEM cycle 69 PLC PLC 9-5 M2242 Inhibit OEM cycle 70 PLC PLC 9-5 M2243 Inhibit OEM cycle 71 PLC PLC 9-5 M2244 Inhibit OEM cycle 72 PLC PLC 9-5 M2245 Inhibit OEM cycle 73 PLC PLC 9-5 M2246 Inhibit OEM cycle 74 PLC PLC 9-5 M2247 Inhibit OEM cycle 75 PLC PLC 9-5 M2248 Inhibit OEM cycle 76 PLC PLC 9-5 M2249 Inhibit OEM cycle 77 PLC PLC 9-5 M2250 Inhibit OEM cycle 78 PLC PLC 9-5 M2251 Inhibit OEM cycle 79 PLC PLC 9-5 M2252 Inhibit OEM cycle 80 PLC PLC 9-5 M2253 Inhibit OEM cycle 81 PLC PLC 9-5 M2254 Inhibit OEM cycle 82 PLC PLC 9-5 M2255 Inhibit OEM cycle 83 PLC PLC 9-5 M2256 Inhibit OEM cycle 84 PLC PLC 9-5 M2257 Inhibit OEM cycle 85 PLC PLC 9-5 M2258 Inhibit OEM cycle 86 PLC PLC 9-5 M2259 Inhibit OEM cycle 87 PLC PLC 9-5 M2260 Inhibit OEM cycle 88 PLC PLC 9-5 M2261 Inhibit OEM cycle 89 PLC PLC 9-5 M2262 Inhibit OEM cycle 90 PLC PLC 9-5 M2263 Inhibit OEM cycle 91 PLC PLC 9-5 M2264 Inhibit OEM cycle 92 PLC PLC 9-5 M2265 Inhibit OEM cycle 93 PLC PLC 9-5 M2266 Inhibit OEM cycle 94 PLC PLC 9-5 M2267 Inhibit OEM cycle 95 PLC PLC 9-5 M2268 Inhibit OEM cycle 96 PLC PLC 9-5 M2269 Inhibit OEM cycle 97 PLC PLC 9-5 M2270 Inhibit OEM cycle 98 PLC PLC 9-5 M2271 Inhibit OEM cycle 99 PLC PLC 9-5 M2400 Tool number 0 programmed NC NC 4-199 M2401 Active tool with pocket number (MP7260/MP7261) NC NC 4-214 M2402 Active tool without pocket number (MP7260/MP7261) NC NC 4-214 M2403 Active tool = special tool NC NC 4-214 M2408 Cycle 13 is executed M2448 NC start (edge evaluation) PLC PLC 4-149 M2449 Rapid traverse PLC PLC 4-149 M2450 Memory function for axis-direction keys PLC PLC 4-149 M2451 Feed release for all axes PLC PLC 4-74 M2452 Activate PLC positioning X axis PLC NC 7-124 M2453 Activate PLC positioning Y axis PLC NC 7-124 M2454 Activate PLC positioning Z axis PLC NC 7-124 M2455 Activate PLC positioning 4th axis PLC NC 7-124 6-4 TNC 360 1 List of Markers 8/95
Page 1 and 2:
Technical Manual TNC 360 Valid for
Page 3 and 4:
Contents Technical Manual TNC 360 U
Page 5 and 6:
MP7670 Interpolation factor for han
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NC status information type: PLC sta
Page 9 and 10:
Update Information No. 6 New PLC In
Page 11 and 12:
Software version 15 was released to
Page 13 and 14:
Update Information No. 3 Software v
Page 15 and 16:
Update Information No. 2 In earl Se
Page 17 and 18:
• If bit 2 is set in machine para
Page 19 and 20:
• Module 9120 Positioning an auxi
Page 21 and 22:
Potential errors: A non-existent ax
Page 23 and 24:
Introduction - Contents 2 1 Hardwar
Page 25 and 26:
2 Features and Specifications 2.1 T
Page 27 and 28:
Control • 4 inputs for position m
Page 29 and 30:
3.1.1. Software and hardware versio
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3.3 EPROM sockets Sockets for the p
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8 Touch Probe System Input 3-28 8.1
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1 Hardware Components TNC 360 The T
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1.1 Changes in the ID Number LE 360
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2.3 Humidity LE Incorrect Obstructi
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2.5.2 Visual display unit (VDU) Per
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4 Power Supply 4.1 Overview The sup
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X24 power supply for the PLC at the
Page 47 and 48:
5 Encoders The HEIDENHAIN contourin
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5.4 Encoder inputs for square-wave
Page 51 and 52:
6 Nominal Value Output The HEIDENHA
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7 Visual Display Unit (VDU) The LE
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8 Touch Probe System Input The 3D t
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8.2.2 TS 511 The TS 511 touch probe
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10 Handwheel Input The handwheel HR
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HR 130 HR 130 • max. 6 m Id.-Nr.
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10.5 HRA 110 Handwheel Adapter The
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11 PLC inputs/outputs The HEIDENHAI
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11.2.2 PLC output The PLC outputs O
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11.4 PLC I/O unit One PL 400 board
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11.4.2 PLC inputs/outputs on the PL
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11.5 PL 410 B / PL 410 PLC I/O unit
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PLC outputs Assignment of the group
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12.2 Connecting cable Please use on
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13.2 Connecting cable Please use on
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14.2 Keyboard units 14.2.1 TE 355 A
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14.3 Visual display units 14.3.1 BE
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14.4 Input/Output units 14.4.1 PL 4
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14.4.3 PL 400 M4 225+1 8.86"+.04" 2
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14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
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14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
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12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
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1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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Page 113 and 114:
MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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Page 127 and 128:
LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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Page 141 and 142:
Page 143 and 144:
2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
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MP7274 Expanded spindle display Inp
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The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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Page 243 and 244:
Page 245 and 246:
✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
Page 257 and 258:
Inside Corners 6 Max. deflection of
Page 259 and 260:
Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
Page 263 and 264:
10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
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S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
Page 321 and 322: 15.3.9 Program module COMPARE P COD
Page 323 and 324: 15.3.11 Program module COMPUTE SHOR
Page 325 and 326: - Tuning of the drive amplifier: As
Page 327 and 328: ✎ 4-230 TNC 360 16 Commissioning
Page 329 and 330: 16.3.4 Testing the direction of tra
Page 331 and 332: k v factor Adjust the k v factor (M
Page 333 and 334: ✎ 4-236 TNC 360 16 Commissioning
Page 335 and 336: Optimizing acceleration If the maxi
Page 337 and 338: Optimize the position approach For
Page 339 and 340: 16.3.8 Optimizing the integral fact
Page 341 and 342: ✎ 16 Commissioning and start-up p
Page 343 and 344: 17 Point-to-Point and Straight-Cut
Page 345 and 346: Machine parameters - Contents 5 1 W
Page 347 and 348: 2 Input/Output of Machine Parameter
Page 349 and 350: Machine Function and input Reaction
Page 355 and 356: 3.5 Spindle Machine Function and in
Page 361 and 362: 3.10 Tapping Machine Function and i
Page 365 and 366: 3.12 Machining and program run Mach
Page 371: Marker Function Set Reset Page M204
Page 375 and 376: Marker Function Set Reset Page M250
Page 377 and 378: Marker Function Set Reset Page M280
Page 379 and 380: Words Function Page W566 Feed rate
Page 381 and 382: 3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
Page 383 and 384: 4.9.3 Module 9102: Interface status
Page 385 and 386: 1.2 PLC - Main menu Enter the code
Page 387 and 388: 1.2.2 Erase PLC program In the oper
Page 389 and 390: DISPLAY TRACE BUFFER With the DISPL
Page 391 and 392: 2 Program Creation The PLC program
Page 393 and 394: 2.2 Address allocation 2.2.1 Operan
Page 395 and 396: Address Function D792 Value from MP
Page 397 and 398: Example: Start of Timer 1 Period in
Page 399 and 400: 2.4.2 Counters 32 counters are avai
Page 401 and 402: The PLC files are then transferred
Page 403 and 404: 2.7 Error messages Error messages a
Page 405 and 406: ✎ 7-26 TNC 360 2 Program Creation
Page 407 and 408: Word execution with the LOAD comman
Page 409 and 410: Word execution with the LOAD NOT co
Page 411 and 412: 3.1.4 LOAD BYTE (LB) LB Abbreviatio
Page 413 and 414: 3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416: 3.1.8 ASSIGN BYTE (B=) B= Abbreviat
Page 417 and 418: ✎ 7-38 TNC 360 3 Commands 8/95
Page 419 and 420: 3.2.2 RESET (R) R Abbreviation for
Page 421 and 422: 3.2.4 RESET NOT (RN) RN Abbreviatio
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3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
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3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
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3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
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3.9 Shift Commands 3.9.1 SHIFT LEFT
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✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
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3.11.2 Acquire data from the data s
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Examples for the commands PS, PL, P
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3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
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4.5 Module 9032: Transfer machine p
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4.7 Module 9036: Transfer PLC statu
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4.9.1 Module 9100: Assign data inte
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4.9.4 Module 9105: Transmit binary
Page 493 and 494:
4.9.6 Module 9120 Position an auxil
Page 495 and 496:
Possible errors: The transferred ax
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Call: PS B/W/D/K (0..3 for X/Y/Z/IV
Page 499 and 500:
✎ 7-120 TNC 360 4 PLC Modules 8/9
Page 501 and 502:
5.1 PLC Program conversion PLC prog
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Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508:
5.3.2 Non-implemented markers Marke
Page 509 and 510:
4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512:
1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
Page 515 and 516:
1.1.4 Data transfer rate The data t
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2 TNC data interfaces 2.1 General T
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Control/signal lines: DCD (Data Car
Page 521 and 522:
2.3 Data interface functions The da
Page 523 and 524:
These transmission protocols can be
Page 525 and 526:
When a file is transferred, the fir
Page 527 and 528:
Example: A pallet file with the nam
Page 529 and 530:
2.5 Configuration of the interface
Page 531 and 532:
DTR: Polled by peripheral; it is lo
Page 533 and 534:
For the control characters for the
Page 535 and 536:
2.6 External programming In the cas
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1st file 2nd file Last file Periphe
Page 539 and 540:
Peripheral unit Transmission path
Page 541 and 542:
3.1.6 Reading in an offered program
Page 543 and 544:
4.1.1 Calling a program directory I
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4.1.4 Reading in a selected program
Page 547 and 548:
4.1.6 Reading in an offered program
Page 549 and 550:
5 Data transfer by PLC Using PLC mo
Page 551 and 552:
6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
Page 555 and 556:
1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
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X25 Data interface RS-422/V.11 and
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1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
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C Call Module (CM).................
Page 575 and 576:
Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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