Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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Potential errors: A non-existent axis was transferred. An axis was transferred that was not configured in MP10 and MP60 as an auxiliary axis. The axis is already moving. Call: PS B/W/D/K (0 to 3 for X/Y/Z/4) PS B/W/D/K (mm/min) PS B/W/D/K Bit 0 = 1: negative traverse direction = 0: positive traverse direction CM9123 PL B/W/D 0: Positioning was started 1: A non-existent axis was transferred 2: The axis is not configured as an auxiliary axis 3: The axis is already moving Error status after call: M3171 = 0: Positioning was started = 1: Faulty execution 2 Hardware The part numbers of the LE 360C logic units that can accommodate 2M byte EPROMs are: Id.-Nr. 270 641 3x for BE 212 Id.-Nr. 270 642 3x for BF 110 The 2-M byte EPROMs occupy only the sockets IC-P1 and IC-P2. IC-P3 and IC-P4 remain vacant. The jumper located next to IC-P1 should then be inserted in the setting 2M! You will receive Update Information issues on the TNC 360/TNC 335 hardware and software whenever developments warrant. This information will then be included in Supplementary Issues that you can integrate into the appropriate chapters of the Technical Manual. 9/93 TNC 360/TNC 335 Update information No. 1 1-7
Introduction – Contents 2 1 Hardware Concept 2-2 2 Features and Specifications 2-3 2.1 TNC 360 2-3 3 Software 2-6 3.1 NC Software 2-6 3.1.1 Software and hardware versions 2-7 3.1.2 Software option 2-8 3.2 PLC Software 2-8 3.3 EPROM sockets 2-9 8/95 TNC 360 2-1
Page 1 and 2: Technical Manual TNC 360 Valid for
Page 3 and 4: Contents Technical Manual TNC 360 U
Page 5 and 6: MP7670 Interpolation factor for han
Page 7 and 8: NC status information type: PLC sta
Page 9 and 10: Update Information No. 6 New PLC In
Page 11 and 12: Software version 15 was released to
Page 13 and 14: Update Information No. 3 Software v
Page 15 and 16: Update Information No. 2 In earl Se
Page 17 and 18: • If bit 2 is set in machine para
Page 19 and 20: • Module 9120 Positioning an auxi
Page 21: Potential errors: A non-existent ax
Page 25 and 26: 2 Features and Specifications 2.1 T
Page 27 and 28: Control • 4 inputs for position m
Page 29 and 30: 3.1.1. Software and hardware versio
Page 31 and 32: 3.3 EPROM sockets Sockets for the p
Page 33 and 34: 8 Touch Probe System Input 3-28 8.1
Page 35 and 36: 1 Hardware Components TNC 360 The T
Page 37 and 38: 1.1 Changes in the ID Number LE 360
Page 39 and 40: 2.3 Humidity LE Incorrect Obstructi
Page 41 and 42: 2.5.2 Visual display unit (VDU) Per
Page 43 and 44: 4 Power Supply 4.1 Overview The sup
Page 45 and 46: X24 power supply for the PLC at the
Page 47 and 48: 5 Encoders The HEIDENHAIN contourin
Page 49 and 50: 5.4 Encoder inputs for square-wave
Page 51 and 52: 6 Nominal Value Output The HEIDENHA
Page 53 and 54: 7 Visual Display Unit (VDU) The LE
Page 55 and 56: 8 Touch Probe System Input The 3D t
Page 57 and 58: 8.2.2 TS 511 The TS 511 touch probe
Page 59 and 60: 10 Handwheel Input The handwheel HR
Page 61 and 62: HR 130 HR 130 • max. 6 m Id.-Nr.
Page 63 and 64: 10.5 HRA 110 Handwheel Adapter The
Page 65 and 66: 11 PLC inputs/outputs The HEIDENHAI
Page 67 and 68: 11.2.2 PLC output The PLC outputs O
Page 69 and 70: 11.4 PLC I/O unit One PL 400 board
Page 71 and 72: 11.4.2 PLC inputs/outputs on the PL
Page 73 and 74:
11.5 PL 410 B / PL 410 PLC I/O unit
Page 75 and 76:
PLC outputs Assignment of the group
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12.2 Connecting cable Please use on
Page 79 and 80:
13.2 Connecting cable Please use on
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14.2 Keyboard units 14.2.1 TE 355 A
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14.3 Visual display units 14.3.1 BE
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14.4 Input/Output units 14.4.1 PL 4
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14.4.3 PL 400 M4 225+1 8.86"+.04" 2
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14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
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14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
Page 101 and 102:
12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
Page 105 and 106:
1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
Page 111 and 112:
Page 113 and 114:
MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
Page 117 and 118:
Page 119 and 120:
1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
Page 125 and 126:
Page 127 and 128:
LW M 1200 Intermediate register TES
Page 129 and 130:
1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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Page 141 and 142:
Page 143 and 144:
2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
Page 153 and 154:
MP1810 Kv factor for operation with
Page 155 and 156:
Kink point: For machines with high
Page 157 and 158:
3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
Page 179 and 180:
MP3510 Spindle speed for gear range
Page 181 and 182:
4.1.3 Spindle override The spindle
Page 183 and 184:
A different gear range from that wh
Page 185 and 186:
PLC example for gear change and jog
Page 187 and 188:
✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
Page 191 and 192:
Orientation from rotation: S [rpm]
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After the start of spindle orientat
Page 195 and 196:
✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
Page 209 and 210:
6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
Page 215 and 216:
The machine parameter MP 7235 allow
Page 217 and 218:
MP7274 Expanded spindle display Inp
Page 219 and 220:
The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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Page 243 and 244:
Page 245 and 246:
✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
Page 259 and 260:
Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
Page 263 and 264:
10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
Page 285 and 286:
✎ 4-188 TNC 360 13 Hirth Coupling
Page 287 and 288:
✎ 4-190 TNC 360 14 Datum Correcti
Page 289 and 290:
✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
Page 295 and 296:
Example of NC program: . . . TOOL C
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een physically changed. If the cont
Page 299 and 300:
S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
Page 303 and 304:
N → M: Manual tool follows Normal
Page 305 and 306:
S → S: Special tool follows Speci
Page 307 and 308:
S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
Page 325 and 326:
- Tuning of the drive amplifier: As
Page 327 and 328:
✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
Page 333 and 334:
✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
Page 337 and 338:
Optimize the position approach For
Page 339 and 340:
16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
Page 345 and 346:
Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
Page 351 and 352:
Page 353 and 354:
Page 355 and 356:
3.5 Spindle Machine Function and in
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Page 359 and 360:
Page 361 and 362:
3.10 Tapping Machine Function and i
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Page 365 and 366:
3.12 Machining and program run Mach
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Page 369 and 370:
Page 371 and 372:
Marker Function Set Reset Page M204
Page 373 and 374:
Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Words Function Page W566 Feed rate
Page 381 and 382:
3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
Page 385 and 386:
1.2 PLC - Main menu Enter the code
Page 387 and 388:
1.2.2 Erase PLC program In the oper
Page 389 and 390:
DISPLAY TRACE BUFFER With the DISPL
Page 391 and 392:
2 Program Creation The PLC program
Page 393 and 394:
2.2 Address allocation 2.2.1 Operan
Page 395 and 396:
Address Function D792 Value from MP
Page 397 and 398:
Example: Start of Timer 1 Period in
Page 399 and 400:
2.4.2 Counters 32 counters are avai
Page 401 and 402:
The PLC files are then transferred
Page 403 and 404:
2.7 Error messages Error messages a
Page 405 and 406:
✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
Page 409 and 410:
Word execution with the LOAD NOT co
Page 411 and 412:
3.1.4 LOAD BYTE (LB) LB Abbreviatio
Page 413 and 414:
3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416:
3.1.8 ASSIGN BYTE (B=) B= Abbreviat
Page 417 and 418:
✎ 7-38 TNC 360 3 Commands 8/95
Page 419 and 420:
3.2.2 RESET (R) R Abbreviation for
Page 421 and 422:
3.2.4 RESET NOT (RN) RN Abbreviatio
Page 423 and 424:
3.3 Logic Gates 3.3.1 AND (A) A Abb
Page 425 and 426:
3.3.2 AND NOT (AN) AN Abbreviation
Page 427 and 428:
3.3.3 OR (O) O Abbreviation for the
Page 429 and 430:
3.3.4 OR NOT (ON) ON Abbreviation f
Page 431 and 432:
3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
Page 435 and 436:
✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
Page 441 and 442:
✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
Page 447 and 448:
3.5.6 UNEQUAL () Abbreviation for P
Page 449 and 450:
3.6 Parentheses with logical gating
Page 451 and 452:
Examples for the commands AND [ ],
Page 453 and 454:
3.7 Parentheses with arithmetic com
Page 455 and 456:
Command sequence without parenthese
Page 457 and 458:
3.8 Parentheses with comparison com
Page 459 and 460:
Example: Initial state: Constant =
Page 461 and 462:
3.9 Shift Commands 3.9.1 SHIFT LEFT
Page 463 and 464:
✎ 7-84 TNC 360 3 Commands 8/95
Page 465 and 466:
3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
Page 469 and 470:
3.11.2 Acquire data from the data s
Page 471 and 472:
Examples for the commands PS, PL, P
Page 473 and 474:
3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
Page 479 and 480:
3.13 CASE statement 3.13.1 Indexed
Page 481 and 482:
✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
Page 485 and 486:
4.5 Module 9032: Transfer machine p
Page 487 and 488:
4.7 Module 9036: Transfer PLC statu
Page 489 and 490:
4.9.1 Module 9100: Assign data inte
Page 491 and 492:
4.9.4 Module 9105: Transmit binary
Page 493 and 494:
4.9.6 Module 9120 Position an auxil
Page 495 and 496:
Possible errors: The transferred ax
Page 497 and 498:
Call: PS B/W/D/K (0..3 for X/Y/Z/IV
Page 499 and 500:
✎ 7-120 TNC 360 4 PLC Modules 8/9
Page 501 and 502:
5.1 PLC Program conversion PLC prog
Page 503 and 504:
Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508:
5.3.2 Non-implemented markers Marke
Page 509 and 510:
4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512:
1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
Page 515 and 516:
1.1.4 Data transfer rate The data t
Page 517 and 518:
2 TNC data interfaces 2.1 General T
Page 519 and 520:
Control/signal lines: DCD (Data Car
Page 521 and 522:
2.3 Data interface functions The da
Page 523 and 524:
These transmission protocols can be
Page 525 and 526:
When a file is transferred, the fir
Page 527 and 528:
Example: A pallet file with the nam
Page 529 and 530:
2.5 Configuration of the interface
Page 531 and 532:
DTR: Polled by peripheral; it is lo
Page 533 and 534:
For the control characters for the
Page 535 and 536:
2.6 External programming In the cas
Page 537 and 538:
1st file 2nd file Last file Periphe
Page 539 and 540:
Peripheral unit Transmission path
Page 541 and 542:
3.1.6 Reading in an offered program
Page 543 and 544:
4.1.1 Calling a program directory I
Page 545 and 546:
4.1.4 Reading in a selected program
Page 547 and 548:
4.1.6 Reading in an offered program
Page 549 and 550:
5 Data transfer by PLC Using PLC mo
Page 551 and 552:
6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
Page 555 and 556:
1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
Page 565 and 566:
X25 Data interface RS-422/V.11 and
Page 567 and 568:
1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574:
C Call Module (CM).................
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Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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