Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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1.2 Dialogues for OEM cycles The dialogue numbers defined in the OEM-cycle determine the text to be displayed from the PLC EPROM The following dialogue texts for the designation of the OEM-cycle and the input parameters are files in the standard PLC-EPROM. Dialogue number in OEM-cycle Standard dialogue in PLC EPROM 0 USER CYCL 1 CYCL PARAMETER 01 2 CYCL PARAMETER 02 . . . . . . 99 CYCL PARAMETER 99 Instead of these standard dialogues up to 100 customized dialogues can be filed in the PLC-EPROM. 1.3 Output in binary code If the OEM cycles have been fully tested, they can be output together with the PLC program in binary form for EPROM programming. It is possible to output both the files located in the PLC EPROM and those in the NC program memory in binary code. An accurate description of file output via the data interface is given in Chapter "PLC-programming". 9-6 TNC 360 1 Introduction 8/95
2 "Bolt Hole Circle" OEM-Cycle Example The following "Bolt hole circle" program is an example of an OEM-cycle. (This cycle has not been loaded in the control unit!) The Z-axis acts as the tool axis. The first hole in the circle is at 0 o . The OEM-cycle calculates the angular position of the holes from the number of holes. The drilling positions are approached in succession in an anti-clockwise direction, and the holes are made automatically with an in-feed. Before the cycle is called, the tool is held at the safety clearance. Q4 Y Q3 Q2 0° X Input parameters: Q1 = Number of holes Q2 = Radius of bolt hole circle Q3 = X coordinate of center of bolt hole circle Q4 = Y coordinate of center of bolt hole circle Q5 = Safety clearance for Z axis (negative input) Q6 = Hole depth in Z axis (negative input) Q7 = Drilling feed "Bolt hole circle" OEM-cycle 0 BEGIN 99999968 MM 1 DLG-CALL 0/1/2/3/4/5/6/7 Dialogue block 2 FN1: Q6 = +Q6 + +Q5 Distance traversed in Z 3 FN4: Q50 = +360 DIV + Q1 Angle increment 4 FN0: Q60 = +0 Start angle 5 CC X+Q3 Y+Q4 Center of bolt hole circle 6 LBL 11 Jump label 7 LP PR +Q2 PA +Q60 R0 FMAX Approach drilling position 8 L IZ +Q6 FQ7 Drilling with feed 9 L IZ –Q6 FMAX Clear 10 FN 1: Q60 = +Q60 + +Q50 Next angle 11 FN12: IF +Q60 LT +360 GOTO LBL 11 Last bore? 12 END PGM 99999968 MM Dialogues for "Bolt hole circle" OEM-cycle Dialogue DIALOGUE No. 0 BOLT HOLE CIRCLE 1 NUMBER OF HOLES? 2 RADIUS? 3 X COORDINATE CC? 4 Y COORDINATE CC? 5 SAFETY CLEARANCE? 6 TOTAL HOLE DEPTH? 7 DRILLING FEED RATE? 8/95 TNC 360 2 "Bolt Hole Circle" OEM-Cycle Example 9-7
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Technical Manual TNC 360 Valid for
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Contents Technical Manual TNC 360 U
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MP7670 Interpolation factor for han
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NC status information type: PLC sta
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Update Information No. 6 New PLC In
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Software version 15 was released to
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Update Information No. 3 Software v
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Update Information No. 2 In earl Se
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• If bit 2 is set in machine para
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• Module 9120 Positioning an auxi
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Potential errors: A non-existent ax
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Introduction - Contents 2 1 Hardwar
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2 Features and Specifications 2.1 T
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Control • 4 inputs for position m
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3.1.1. Software and hardware versio
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3.3 EPROM sockets Sockets for the p
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8 Touch Probe System Input 3-28 8.1
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1 Hardware Components TNC 360 The T
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1.1 Changes in the ID Number LE 360
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2.3 Humidity LE Incorrect Obstructi
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2.5.2 Visual display unit (VDU) Per
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4 Power Supply 4.1 Overview The sup
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X24 power supply for the PLC at the
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5 Encoders The HEIDENHAIN contourin
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5.4 Encoder inputs for square-wave
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6 Nominal Value Output The HEIDENHA
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7 Visual Display Unit (VDU) The LE
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8 Touch Probe System Input The 3D t
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8.2.2 TS 511 The TS 511 touch probe
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10 Handwheel Input The handwheel HR
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HR 130 HR 130 • max. 6 m Id.-Nr.
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10.5 HRA 110 Handwheel Adapter The
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11 PLC inputs/outputs The HEIDENHAI
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11.2.2 PLC output The PLC outputs O
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11.4 PLC I/O unit One PL 400 board
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11.4.2 PLC inputs/outputs on the PL
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11.5 PL 410 B / PL 410 PLC I/O unit
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PLC outputs Assignment of the group
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12.2 Connecting cable Please use on
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13.2 Connecting cable Please use on
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14.2 Keyboard units 14.2.1 TE 355 A
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14.3 Visual display units 14.3.1 BE
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14.4 Input/Output units 14.4.1 PL 4
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14.4.3 PL 400 M4 225+1 8.86"+.04" 2
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14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
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14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
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12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
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1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
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MP7274 Expanded spindle display Inp
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The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
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Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
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10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
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S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
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✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
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16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
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3.5 Spindle Machine Function and in
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3.10 Tapping Machine Function and i
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3.12 Machining and program run Mach
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Marker Function Set Reset Page M204
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Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
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1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
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DISPLAY TRACE BUFFER With the DISPL
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2 Program Creation The PLC program
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2.2 Address allocation 2.2.1 Operan
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Address Function D792 Value from MP
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Example: Start of Timer 1 Period in
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2.4.2 Counters 32 counters are avai
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The PLC files are then transferred
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2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
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Word execution with the LOAD NOT co
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3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
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3.1.8 ASSIGN BYTE (B=) B= Abbreviat
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✎ 7-38 TNC 360 3 Commands 8/95
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3.2.2 RESET (R) R Abbreviation for
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3.2.4 RESET NOT (RN) RN Abbreviatio
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3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
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3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
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3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
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3.9 Shift Commands 3.9.1 SHIFT LEFT
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✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
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3.11.2 Acquire data from the data s
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Examples for the commands PS, PL, P
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3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
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4.5 Module 9032: Transfer machine p
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4.7 Module 9036: Transfer PLC statu
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4.9.1 Module 9100: Assign data inte
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4.9.4 Module 9105: Transmit binary
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4.9.6 Module 9120 Position an auxil
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Possible errors: The transferred ax
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Call: PS B/W/D/K (0..3 for X/Y/Z/IV
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✎ 7-120 TNC 360 4 PLC Modules 8/9
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5.1 PLC Program conversion PLC prog
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Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508: 5.3.2 Non-implemented markers Marke
Page 509 and 510: 4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512: 1.1 Principles of data transfer Sin
Page 513 and 514: The letter 'z' is represented by th
Page 515 and 516: 1.1.4 Data transfer rate The data t
Page 517 and 518: 2 TNC data interfaces 2.1 General T
Page 519 and 520: Control/signal lines: DCD (Data Car
Page 521 and 522: 2.3 Data interface functions The da
Page 523 and 524: These transmission protocols can be
Page 525 and 526: When a file is transferred, the fir
Page 527 and 528: Example: A pallet file with the nam
Page 529 and 530: 2.5 Configuration of the interface
Page 531 and 532: DTR: Polled by peripheral; it is lo
Page 533 and 534: For the control characters for the
Page 535 and 536: 2.6 External programming In the cas
Page 537 and 538: 1st file 2nd file Last file Periphe
Page 539 and 540: Peripheral unit Transmission path
Page 541 and 542: 3.1.6 Reading in an offered program
Page 543 and 544: 4.1.1 Calling a program directory I
Page 545 and 546: 4.1.4 Reading in a selected program
Page 547 and 548: 4.1.6 Reading in an offered program
Page 549 and 550: 5 Data transfer by PLC Using PLC mo
Page 551 and 552: 6.2 HEIDENHAIN peripherals' error c
Page 553 and 554: OEM Cycles - Contents 1 Introductio
Page 555 and 556: 1.1 Creating OEM cycles Programming
Page 557: MP7240 Inhibit program input for [P
Page 561 and 562: 3.2 Calls in an ISO program In an I
Page 563 and 564: 1 PLC Positioning Module 1.1 Introd
Page 565 and 566: X25 Data interface RS-422/V.11 and
Page 567 and 568: 1.4 Reference signal evaluation Aft
Page 569 and 570: Character DEC OCT HEX 0 048 060 30
Page 571 and 572: ✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574: C Call Module (CM).................
Page 575 and 576: Feed rate for traversing the refere
Page 577 and 578: Mechanical vibration...............
Page 579 and 580: positioning error..................
Page 581: Tapping with floating tap holder ..
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