Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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✎ 8/95 TNC 360 1 PLC Functions 7-11
2 Program Creation The PLC program can be created directly on the HEIDENHAIN contouring controls. For this, the PLC Editor must be called with the code number 807 667 (see Section "PLC functions"). The PLC program can also be written in ASCII code on a PC and then transferred to the control. 2.1 Program structure 2.1.1 Command A command is the smallest unit in a PLC program. It consists of the operation portion and the Operand portion. A I 28 ;Comment Operation (A, AN...) Operand designation (I, O, M, T, C, B, W, D, K) Operand Operand address; constant value The operation describes the function which is to be performed. It explains what is done with the Operands. The Operand shows what is to be operated on. It consists of the Operand abbreviation and a parameter (Address). Register and memory contents can be gated, erased and loaded by using PLC commands. Both Bit and Word processing are possible. In Word processing it is possible to address memory contents with a length of 8 Bits (Byte), 16 Bits (Word) or 32 Bits (Doubleword) (see Section "Commands"). 7-12 TNC 360 2 Program Creation 8/95
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Technical Manual TNC 360 Valid for
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Contents Technical Manual TNC 360 U
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MP7670 Interpolation factor for han
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NC status information type: PLC sta
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Update Information No. 6 New PLC In
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Software version 15 was released to
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Update Information No. 3 Software v
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Update Information No. 2 In earl Se
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• If bit 2 is set in machine para
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• Module 9120 Positioning an auxi
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Potential errors: A non-existent ax
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Introduction - Contents 2 1 Hardwar
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2 Features and Specifications 2.1 T
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Control • 4 inputs for position m
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3.1.1. Software and hardware versio
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3.3 EPROM sockets Sockets for the p
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8 Touch Probe System Input 3-28 8.1
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1 Hardware Components TNC 360 The T
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1.1 Changes in the ID Number LE 360
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2.3 Humidity LE Incorrect Obstructi
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2.5.2 Visual display unit (VDU) Per
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4 Power Supply 4.1 Overview The sup
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X24 power supply for the PLC at the
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5 Encoders The HEIDENHAIN contourin
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5.4 Encoder inputs for square-wave
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6 Nominal Value Output The HEIDENHA
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7 Visual Display Unit (VDU) The LE
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8 Touch Probe System Input The 3D t
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8.2.2 TS 511 The TS 511 touch probe
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10 Handwheel Input The handwheel HR
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HR 130 HR 130 • max. 6 m Id.-Nr.
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10.5 HRA 110 Handwheel Adapter The
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11 PLC inputs/outputs The HEIDENHAI
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11.2.2 PLC output The PLC outputs O
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11.4 PLC I/O unit One PL 400 board
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11.4.2 PLC inputs/outputs on the PL
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11.5 PL 410 B / PL 410 PLC I/O unit
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PLC outputs Assignment of the group
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12.2 Connecting cable Please use on
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13.2 Connecting cable Please use on
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14.2 Keyboard units 14.2.1 TE 355 A
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14.3 Visual display units 14.3.1 BE
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14.4 Input/Output units 14.4.1 PL 4
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14.4.3 PL 400 M4 225+1 8.86"+.04" 2
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14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
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14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
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12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
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1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
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MP7274 Expanded spindle display Inp
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The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
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Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
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10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
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S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
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✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
Page 339 and 340: 16.3.8 Optimizing the integral fact
Page 341 and 342: ✎ 16 Commissioning and start-up p
Page 343 and 344: 17 Point-to-Point and Straight-Cut
Page 345 and 346: Machine parameters - Contents 5 1 W
Page 347 and 348: 2 Input/Output of Machine Parameter
Page 349 and 350: Machine Function and input Reaction
Page 355 and 356: 3.5 Spindle Machine Function and in
Page 361 and 362: 3.10 Tapping Machine Function and i
Page 365 and 366: 3.12 Machining and program run Mach
Page 371 and 372: Marker Function Set Reset Page M204
Page 379 and 380: Words Function Page W566 Feed rate
Page 381 and 382: 3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
Page 383 and 384: 4.9.3 Module 9102: Interface status
Page 385 and 386: 1.2 PLC - Main menu Enter the code
Page 387 and 388: 1.2.2 Erase PLC program In the oper
Page 389: DISPLAY TRACE BUFFER With the DISPL
Page 393 and 394: 2.2 Address allocation 2.2.1 Operan
Page 395 and 396: Address Function D792 Value from MP
Page 397 and 398: Example: Start of Timer 1 Period in
Page 399 and 400: 2.4.2 Counters 32 counters are avai
Page 401 and 402: The PLC files are then transferred
Page 403 and 404: 2.7 Error messages Error messages a
Page 405 and 406: ✎ 7-26 TNC 360 2 Program Creation
Page 407 and 408: Word execution with the LOAD comman
Page 409 and 410: Word execution with the LOAD NOT co
Page 411 and 412: 3.1.4 LOAD BYTE (LB) LB Abbreviatio
Page 413 and 414: 3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416: 3.1.8 ASSIGN BYTE (B=) B= Abbreviat
Page 417 and 418: ✎ 7-38 TNC 360 3 Commands 8/95
Page 419 and 420: 3.2.2 RESET (R) R Abbreviation for
Page 421 and 422: 3.2.4 RESET NOT (RN) RN Abbreviatio
Page 423 and 424: 3.3 Logic Gates 3.3.1 AND (A) A Abb
Page 425 and 426: 3.3.2 AND NOT (AN) AN Abbreviation
Page 427 and 428: 3.3.3 OR (O) O Abbreviation for the
Page 429 and 430: 3.3.4 OR NOT (ON) ON Abbreviation f
Page 431 and 432: 3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
Page 433 and 434: 3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
Page 435 and 436: ✎ 7-56 TNC 360 3 Commands 8/95
Page 437 and 438: 3.4.2 SUBTRACTION (-) - Abbreviatio
Page 439 and 440: 3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
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3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
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3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
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3.9 Shift Commands 3.9.1 SHIFT LEFT
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✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
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3.11.2 Acquire data from the data s
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Examples for the commands PS, PL, P
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3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
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4.5 Module 9032: Transfer machine p
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4.7 Module 9036: Transfer PLC statu
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4.9.1 Module 9100: Assign data inte
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4.9.4 Module 9105: Transmit binary
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4.9.6 Module 9120 Position an auxil
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Possible errors: The transferred ax
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Call: PS B/W/D/K (0..3 for X/Y/Z/IV
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✎ 7-120 TNC 360 4 PLC Modules 8/9
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5.1 PLC Program conversion PLC prog
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Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
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5.3.2 Non-implemented markers Marke
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4 Data transfer with BCC 8-35 4.1 G
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1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
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1.1.4 Data transfer rate The data t
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2 TNC data interfaces 2.1 General T
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Control/signal lines: DCD (Data Car
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2.3 Data interface functions The da
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These transmission protocols can be
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When a file is transferred, the fir
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Example: A pallet file with the nam
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2.5 Configuration of the interface
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DTR: Polled by peripheral; it is lo
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For the control characters for the
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2.6 External programming In the cas
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1st file 2nd file Last file Periphe
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Peripheral unit Transmission path
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3.1.6 Reading in an offered program
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4.1.1 Calling a program directory I
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4.1.4 Reading in a selected program
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4.1.6 Reading in an offered program
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5 Data transfer by PLC Using PLC mo
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6.2 HEIDENHAIN peripherals' error c
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OEM Cycles - Contents 1 Introductio
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1.1 Creating OEM cycles Programming
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MP7240 Inhibit program input for [P
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2 "Bolt Hole Circle" OEM-Cycle Exam
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3.2 Calls in an ISO program In an I
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1 PLC Positioning Module 1.1 Introd
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X25 Data interface RS-422/V.11 and
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1.4 Reference signal evaluation Aft
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Character DEC OCT HEX 0 048 060 30
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✎ 11-4 TNC 360 7-Bit ASCII Code8/
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C Call Module (CM).................
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Feed rate for traversing the refere
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Mechanical vibration...............
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positioning error..................
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Tapping with floating tap holder ..
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Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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