Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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ROD 426.xxx8 ROD 271 C RON 275 C ROD 250 C RON 255 C ROD 700 C RON 705 C ROD 250 C RON 255 C ROD 700 C RON 705 C Spindle Spindel-Orientierung: orientation: 1024 lines Striche Angle Winkelmeßsysteme: encoders: oder: or: or: bzw. Extension cable Verlängerungskabel Id.-Nr. 262 011.. max. 20 m Extension Verlängerungskabel cable Id.-Nr. 262 011.. max. 20 m Extension Verlängerungskabel cable Connection Verbindungskabel cable EXE 602 E Id.-Nr. 262 006.. 5-fold 5fach Id.-Nr. 262 004.. max. 30 m max. 10 m Extension Verlängerungskabel cable Connection Verbindungskabel cable EXE 801 Id.-Nr. 262 006.. 5-fold 5fach Id.-Nr. 233 764.. max. 30 m max. 50 m If necessary, linear encoders can also be connected to the LE via interpolation and digitizing electronics. 3-22 TNC 360 5 Encoders 8/95 X6 X6 X6 X6 LE LE LE LE
6 Nominal Value Output The HEIDENHAIN contouring controls control the position loop servo with a nominal value potential of ± 10 volts. Maximum loading of the nominal value outputs: 2 mA Maximum load capacitance: 2 nF 6.1 Connector assignment X8 BROWN YELLOW RED/BLUE PINK GRAY/PINK RED VIOLET WHITE GREEN GRAY BLUE BLACK max. 20 m Id.-Nr. 244 006.. • 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 X8 Nominal value output Nominal value output 1 Analog input Nominal value output 2 do not use Nominal value output 3 do not use Nominal value output 4 Nominal value output S axis 0V Nominal value output 1 Analog input 0V Nominal value output 2 do not use 0V Nominal value output 3 0V Nominal value output 4 0V Nominal value output S axis The interface complies with the recommendations in VDE 0160, 5.88 for separation from line power. 6.2 Connecting cable HEIDENHAIN offers a connecting cable with a connector at one end (Id.-Nr. 244 006 ..). The connecting cable to the nominal value outputs may not have more than one intermediate terminal clamp. The clamp must be made in an earthed connection box. This is necessary when the cable must branch to physically separate servo inputs. It is only possible to earth the screening of the servo leads in this way. If required, suitable connection boxes are available from HEIDENHAIN with the Id.-Nr. 251 249 01. Connection box 8/95 TNC 360 6 Nominal Value Output 3-23
Page 1 and 2: Technical Manual TNC 360 Valid for
Page 3 and 4: Contents Technical Manual TNC 360 U
Page 5 and 6: MP7670 Interpolation factor for han
Page 7 and 8: NC status information type: PLC sta
Page 9 and 10: Update Information No. 6 New PLC In
Page 11 and 12: Software version 15 was released to
Page 13 and 14: Update Information No. 3 Software v
Page 15 and 16: Update Information No. 2 In earl Se
Page 17 and 18: • If bit 2 is set in machine para
Page 19 and 20: • Module 9120 Positioning an auxi
Page 21 and 22: Potential errors: A non-existent ax
Page 23 and 24: Introduction - Contents 2 1 Hardwar
Page 25 and 26: 2 Features and Specifications 2.1 T
Page 27 and 28: Control • 4 inputs for position m
Page 29 and 30: 3.1.1. Software and hardware versio
Page 31 and 32: 3.3 EPROM sockets Sockets for the p
Page 33 and 34: 8 Touch Probe System Input 3-28 8.1
Page 35 and 36: 1 Hardware Components TNC 360 The T
Page 37 and 38: 1.1 Changes in the ID Number LE 360
Page 39 and 40: 2.3 Humidity LE Incorrect Obstructi
Page 41 and 42: 2.5.2 Visual display unit (VDU) Per
Page 43 and 44: 4 Power Supply 4.1 Overview The sup
Page 45 and 46: X24 power supply for the PLC at the
Page 47 and 48: 5 Encoders The HEIDENHAIN contourin
Page 49: 5.4 Encoder inputs for square-wave
Page 53 and 54: 7 Visual Display Unit (VDU) The LE
Page 55 and 56: 8 Touch Probe System Input The 3D t
Page 57 and 58: 8.2.2 TS 511 The TS 511 touch probe
Page 59 and 60: 10 Handwheel Input The handwheel HR
Page 61 and 62: HR 130 HR 130 • max. 6 m Id.-Nr.
Page 63 and 64: 10.5 HRA 110 Handwheel Adapter The
Page 65 and 66: 11 PLC inputs/outputs The HEIDENHAI
Page 67 and 68: 11.2.2 PLC output The PLC outputs O
Page 69 and 70: 11.4 PLC I/O unit One PL 400 board
Page 71 and 72: 11.4.2 PLC inputs/outputs on the PL
Page 73 and 74: 11.5 PL 410 B / PL 410 PLC I/O unit
Page 75 and 76: PLC outputs Assignment of the group
Page 77 and 78: 12.2 Connecting cable Please use on
Page 79 and 80: 13.2 Connecting cable Please use on
Page 81 and 82: 14.2 Keyboard units 14.2.1 TE 355 A
Page 83 and 84: 14.3 Visual display units 14.3.1 BE
Page 85 and 86: 14.4 Input/Output units 14.4.1 PL 4
Page 87 and 88: 14.4.3 PL 400 M4 225+1 8.86"+.04" 2
Page 89 and 90: 14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
Page 91 and 92: 14.5.4 Handwheel knobs Knob, small
Page 93 and 94: Knob, ergonomic SW 2 10 .394" 6 .23
Page 95 and 96: RS-232-C/V.24 Adapter Block 21+0.5
Page 97 and 98: TNC 360 C TNC 360 C 25m Encoders 20
Page 99 and 100: 3.5.2 Position monitoring for opera
Page 101 and 102:
12 Incremental Jog Positioning 4-17
Page 103 and 104:
In addition to the signal period, M
Page 105 and 106:
1.1.3 Encoder monitoring HEIDENHAIN
Page 107 and 108:
✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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Page 113 and 114:
MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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Page 119 and 120:
1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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Page 127 and 128:
LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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Page 141 and 142:
Page 143 and 144:
2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
Page 181 and 182:
4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
Page 215 and 216:
The machine parameter MP 7235 allow
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MP7274 Expanded spindle display Inp
Page 219 and 220:
The dialogs for PLC error messages
Page 221 and 222:
M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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Page 243 and 244:
Page 245 and 246:
✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
Page 259 and 260:
Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
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10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
Page 299 and 300:
S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
Page 327 and 328:
✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
Page 339 and 340:
16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
Page 351 and 352:
Page 353 and 354:
Page 355 and 356:
3.5 Spindle Machine Function and in
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Page 359 and 360:
Page 361 and 362:
3.10 Tapping Machine Function and i
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Page 365 and 366:
3.12 Machining and program run Mach
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Page 369 and 370:
Page 371 and 372:
Marker Function Set Reset Page M204
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Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
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1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
Page 389 and 390:
DISPLAY TRACE BUFFER With the DISPL
Page 391 and 392:
2 Program Creation The PLC program
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2.2 Address allocation 2.2.1 Operan
Page 395 and 396:
Address Function D792 Value from MP
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Example: Start of Timer 1 Period in
Page 399 and 400:
2.4.2 Counters 32 counters are avai
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The PLC files are then transferred
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2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
Page 409 and 410:
Word execution with the LOAD NOT co
Page 411 and 412:
3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416:
3.1.8 ASSIGN BYTE (B=) B= Abbreviat
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✎ 7-38 TNC 360 3 Commands 8/95
Page 419 and 420:
3.2.2 RESET (R) R Abbreviation for
Page 421 and 422:
3.2.4 RESET NOT (RN) RN Abbreviatio
Page 423 and 424:
3.3 Logic Gates 3.3.1 AND (A) A Abb
Page 425 and 426:
3.3.2 AND NOT (AN) AN Abbreviation
Page 427 and 428:
3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
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3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
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3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
Page 461 and 462:
3.9 Shift Commands 3.9.1 SHIFT LEFT
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✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
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3.11.2 Acquire data from the data s
Page 471 and 472:
Examples for the commands PS, PL, P
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3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
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4.5 Module 9032: Transfer machine p
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4.7 Module 9036: Transfer PLC statu
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4.9.1 Module 9100: Assign data inte
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4.9.4 Module 9105: Transmit binary
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4.9.6 Module 9120 Position an auxil
Page 495 and 496:
Possible errors: The transferred ax
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Call: PS B/W/D/K (0..3 for X/Y/Z/IV
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✎ 7-120 TNC 360 4 PLC Modules 8/9
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5.1 PLC Program conversion PLC prog
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Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
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5.3.2 Non-implemented markers Marke
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4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512:
1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
Page 515 and 516:
1.1.4 Data transfer rate The data t
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2 TNC data interfaces 2.1 General T
Page 519 and 520:
Control/signal lines: DCD (Data Car
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2.3 Data interface functions The da
Page 523 and 524:
These transmission protocols can be
Page 525 and 526:
When a file is transferred, the fir
Page 527 and 528:
Example: A pallet file with the nam
Page 529 and 530:
2.5 Configuration of the interface
Page 531 and 532:
DTR: Polled by peripheral; it is lo
Page 533 and 534:
For the control characters for the
Page 535 and 536:
2.6 External programming In the cas
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1st file 2nd file Last file Periphe
Page 539 and 540:
Peripheral unit Transmission path
Page 541 and 542:
3.1.6 Reading in an offered program
Page 543 and 544:
4.1.1 Calling a program directory I
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4.1.4 Reading in a selected program
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4.1.6 Reading in an offered program
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5 Data transfer by PLC Using PLC mo
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6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
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1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
Page 565 and 566:
X25 Data interface RS-422/V.11 and
Page 567 and 568:
1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574:
C Call Module (CM).................
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Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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