Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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HR 332 HR 332 EMERGENCY OFF EMERGENCY OFF Permiss. Common Permiss. 6 TXD RXD Screen DSR 0V +12V Id.-Nr. 272 292 .. Id.-Nr. 272 291 .. 1 2 3 4 5 6 7 8 9 10 11 12 blue pink red violet black x green grey x yellow white brown 1 2 3 4 5 6 7 8 9 10 11 12 Adapter HR 332 Id.-Nr. 274 556 .. 3 2 1 2 1 1 2 3 4 5 6 7 8 9 10 11 12 sw vt rt ws ws bl white rt brown x yellow grey green max. 50 m Id.-Nr. on request 3-36 TNC 360 10 Handwheel input 8/95 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 bl white rt brown x yellow grey green 1 2 3 4 5 6 7 8 9 LE X11 LE X11 1 0V 3 +12V 5 DTR DXD RXD The adapter has a cable with 9-pin connector for the logic unit, two connecting terminals for the 24 V of the EMERGENCY OFF circuit of the control (max. load 1.2 A) and 3 connecting terminals for the permission switch circuit. The permission keys are make-contacts (24 V/1.2 A). 10 Handwheel input
10.5 HRA 110 Handwheel Adapter The HRA 110 permits two or three HR 150 handwheels to be connected to an LE. The first two handwheels are permanently assigned to the X and Y axes. The third handwheel can be assigned to the X, Y, Z or IV axes either through an optional step switch or via machine parameter. (See Section "Handwheel" in Chapter "Machine Integration"). HR 150 max. 20 m HRA 110 X1 X2 X3 X31 24 V S2 S1 X23 Achswahl (Option) AXIS SELECTION (OPTIONAL) Unterteilungsfaktorwahl (Option) INTERPOLATION FACTOR (OPTIONAL) Id.-Nr. 270 909.. max. 50 m LE X11 Another step switch (optional) is available for selecting the interpolation factor of the handwheels. The interpolation factor of the switch must be evaluated in the PLC and is displayed on the TNC screen, but it cannot be changed via TNC keyboard. If the handwheels are mounted without the step switch, however, the interpolation factor is selected for each axis via TNC keyboard. Pin layout Handwheel inputs X1, X2, X3 Pin Number Assignment 1 I1+ 2 I1– 5 I2+ 6 I2– 7 I0+ 8 I0– 3 + 5 V (UP) 4 0 V (UN) 9 Inner screen Housing Outer screen 8/95 TNC 360 10 Handwheel input 3-37
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Technical Manual TNC 360 Valid for
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Contents Technical Manual TNC 360 U
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MP7670 Interpolation factor for han
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NC status information type: PLC sta
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Update Information No. 6 New PLC In
Page 11 and 12: Software version 15 was released to
Page 13 and 14: Update Information No. 3 Software v
Page 15 and 16: Update Information No. 2 In earl Se
Page 17 and 18: • If bit 2 is set in machine para
Page 19 and 20: • Module 9120 Positioning an auxi
Page 21 and 22: Potential errors: A non-existent ax
Page 23 and 24: Introduction - Contents 2 1 Hardwar
Page 25 and 26: 2 Features and Specifications 2.1 T
Page 27 and 28: Control • 4 inputs for position m
Page 29 and 30: 3.1.1. Software and hardware versio
Page 31 and 32: 3.3 EPROM sockets Sockets for the p
Page 33 and 34: 8 Touch Probe System Input 3-28 8.1
Page 35 and 36: 1 Hardware Components TNC 360 The T
Page 37 and 38: 1.1 Changes in the ID Number LE 360
Page 39 and 40: 2.3 Humidity LE Incorrect Obstructi
Page 41 and 42: 2.5.2 Visual display unit (VDU) Per
Page 43 and 44: 4 Power Supply 4.1 Overview The sup
Page 45 and 46: X24 power supply for the PLC at the
Page 47 and 48: 5 Encoders The HEIDENHAIN contourin
Page 49 and 50: 5.4 Encoder inputs for square-wave
Page 51 and 52: 6 Nominal Value Output The HEIDENHA
Page 53 and 54: 7 Visual Display Unit (VDU) The LE
Page 55 and 56: 8 Touch Probe System Input The 3D t
Page 57 and 58: 8.2.2 TS 511 The TS 511 touch probe
Page 59 and 60: 10 Handwheel Input The handwheel HR
Page 61: HR 130 HR 130 • max. 6 m Id.-Nr.
Page 65 and 66: 11 PLC inputs/outputs The HEIDENHAI
Page 67 and 68: 11.2.2 PLC output The PLC outputs O
Page 69 and 70: 11.4 PLC I/O unit One PL 400 board
Page 71 and 72: 11.4.2 PLC inputs/outputs on the PL
Page 73 and 74: 11.5 PL 410 B / PL 410 PLC I/O unit
Page 75 and 76: PLC outputs Assignment of the group
Page 77 and 78: 12.2 Connecting cable Please use on
Page 79 and 80: 13.2 Connecting cable Please use on
Page 81 and 82: 14.2 Keyboard units 14.2.1 TE 355 A
Page 83 and 84: 14.3 Visual display units 14.3.1 BE
Page 85 and 86: 14.4 Input/Output units 14.4.1 PL 4
Page 87 and 88: 14.4.3 PL 400 M4 225+1 8.86"+.04" 2
Page 89 and 90: 14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
Page 91 and 92: 14.5.4 Handwheel knobs Knob, small
Page 93 and 94: Knob, ergonomic SW 2 10 .394" 6 .23
Page 95 and 96: RS-232-C/V.24 Adapter Block 21+0.5
Page 97 and 98: TNC 360 C TNC 360 C 25m Encoders 20
Page 99 and 100: 3.5.2 Position monitoring for opera
Page 101 and 102: 12 Incremental Jog Positioning 4-17
Page 103 and 104: In addition to the signal period, M
Page 105 and 106: 1.1.3 Encoder monitoring HEIDENHAIN
Page 107 and 108: ✎ 4-10 TNC 360 1 Machine Axes 8/9
Page 109 and 110: A secondary linear axis is designat
Page 111 and 112: ✎ 4-14 TNC 360 1 Machine Axes 8/9
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MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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✎ 4-20 TNC 360 1 Machine Axes 8/9
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1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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✎ 4-28 TNC 360 1 Machine Axes 8/9
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LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
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MP7274 Expanded spindle display Inp
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The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
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Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
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10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
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S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
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✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
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16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
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3.5 Spindle Machine Function and in
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3.10 Tapping Machine Function and i
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3.12 Machining and program run Mach
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Marker Function Set Reset Page M204
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Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
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1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
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DISPLAY TRACE BUFFER With the DISPL
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2 Program Creation The PLC program
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2.2 Address allocation 2.2.1 Operan
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Address Function D792 Value from MP
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Example: Start of Timer 1 Period in
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2.4.2 Counters 32 counters are avai
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The PLC files are then transferred
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2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
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Word execution with the LOAD NOT co
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3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
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3.1.8 ASSIGN BYTE (B=) B= Abbreviat
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✎ 7-38 TNC 360 3 Commands 8/95
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3.2.2 RESET (R) R Abbreviation for
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3.2.4 RESET NOT (RN) RN Abbreviatio
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3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
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3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
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3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
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3.9 Shift Commands 3.9.1 SHIFT LEFT
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✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
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3.11.2 Acquire data from the data s
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Examples for the commands PS, PL, P
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3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
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4.5 Module 9032: Transfer machine p
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4.7 Module 9036: Transfer PLC statu
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4.9.1 Module 9100: Assign data inte
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4.9.4 Module 9105: Transmit binary
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4.9.6 Module 9120 Position an auxil
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Possible errors: The transferred ax
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Call: PS B/W/D/K (0..3 for X/Y/Z/IV
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✎ 7-120 TNC 360 4 PLC Modules 8/9
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5.1 PLC Program conversion PLC prog
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Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
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5.3.2 Non-implemented markers Marke
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4 Data transfer with BCC 8-35 4.1 G
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1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
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1.1.4 Data transfer rate The data t
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2 TNC data interfaces 2.1 General T
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Control/signal lines: DCD (Data Car
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2.3 Data interface functions The da
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These transmission protocols can be
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When a file is transferred, the fir
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Example: A pallet file with the nam
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2.5 Configuration of the interface
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DTR: Polled by peripheral; it is lo
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For the control characters for the
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2.6 External programming In the cas
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1st file 2nd file Last file Periphe
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Peripheral unit Transmission path
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3.1.6 Reading in an offered program
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4.1.1 Calling a program directory I
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4.1.4 Reading in a selected program
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4.1.6 Reading in an offered program
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5 Data transfer by PLC Using PLC mo
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6.2 HEIDENHAIN peripherals' error c
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OEM Cycles - Contents 1 Introductio
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1.1 Creating OEM cycles Programming
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MP7240 Inhibit program input for [P
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2 "Bolt Hole Circle" OEM-Cycle Exam
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3.2 Calls in an ISO program In an I
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1 PLC Positioning Module 1.1 Introd
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X25 Data interface RS-422/V.11 and
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1.4 Reference signal evaluation Aft
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Character DEC OCT HEX 0 048 060 30
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✎ 11-4 TNC 360 7-Bit ASCII Code8/
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C Call Module (CM).................
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Feed rate for traversing the refere
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Mechanical vibration...............
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positioning error..................
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Tapping with floating tap holder ..
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