Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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Mounting and Electrical Installation – Contents 1 Hardware components TNC 360 3-4 1.1 Changes in the ID-number 3-6 2 Assembly Hints 3-8 2.1 Electrical noise immunity 3-8 2.2 Heat generation and cooling 3-8 2.3 Humidity 3-9 2.4 Mechanical vibration 3-9 2.5 Mounting position 3-9 2.5.1 Logic unit 3-10 2.5.2 Visual display unit (VDU) 3-11 2.5.3 PLC Input/Output board PL 410 3-11 2.6 Degree of protection 3-11 3 Summary of Connections 3-12 4 Power Supply 3-14 4.1 Overview 3-14 4.1.1 NC power supply 3-14 4.1.2 PLC power supply 3-15 4.1.3 Buffer battery 3-16 4.2 Power supply for the visual display unit 3-17 5 Encoders 3-19 5.1 Linear encoders 3-19 5.2 Angular encoders 3-19 5.3 Encoder inputs for sinusoidal signals (7 to 16 mApp) 3-20 5.3.1 Connector assignments 3-20 5.3.2 Connecting cable 3-20 5.4 Encoder inputs for square-wave signals 3-21 5.4.1 Connector assignments 3-21 5.4.2 Connecting cable 3-21 6 Nominal Value Output 3-23 6.1 Connector assignment 3-23 6.2 Connecting cable 3-23 7 Visual Display Unit (VDU) 3-26 7.1 Connector assignment 3-26 7.2 Connecting cable 3-27 8/95 TNC 360 3-1
8 Touch Probe System Input 3-28 8.1 Connector assignment 3-28 8.2 Connection of the touch probe system 3-29 8.2.1 TS 120 3-29 8.2.2 TS 511 3-30 9 RS-232-C/V.24 Data Interface 3-32 10 Handwheel Input 3-33 10.1 Pin layout 3-33 10.2 Portable handwheel HR 330 3-33 10.3 Integral handwheel HR 130 3-34 10.4 Portable handwheel HR 332 3-35 10.5 HRA 110 handwheel adapter 3-37 11 PLC inputs/outputs 3-40 11.1 Technical data 3-40 11.2 Connector assignment 3-41 11.2.1 PLC inputs 3-41 11.2.2 PLC output 3-42 11.3 Connecting cable 3-43 11.4 PLC I/O expansion-board 3-45 11.4.1 PL 400 connection 3-45 11.4.2 PLC inputs/outputs on the PL 400 3-47 11.5 PL 410 PLC I/O expansion-board 3-49 11.5.1 PLC inputs/PLC outputs on the PL 410 3-50 12 Machine control panel 3-53 12.1 Pin layout 3-53 12.2 Connecting cable 3-54 13 TNC keyboard 3-56 13.1 Pin connections 3-56 13.2 Connecting cable 3-57 14 Dimensions 3-58 14.1 LE 360 C 3-58 14.2 Keyboard units 3-59 14.2.1 TE 355 A 3-59 14.2.2 TE 355 B 3-60 14.3 Visual display units 3-61 14.3.1 BE 212 3-61 14.3.2 BF 110 3-62 3-2 TNC 360 8/95
Page 1 and 2: Technical Manual TNC 360 Valid for
Page 3 and 4: Contents Technical Manual TNC 360 U
Page 5 and 6: MP7670 Interpolation factor for han
Page 7 and 8: NC status information type: PLC sta
Page 9 and 10: Update Information No. 6 New PLC In
Page 11 and 12: Software version 15 was released to
Page 13 and 14: Update Information No. 3 Software v
Page 15 and 16: Update Information No. 2 In earl Se
Page 17 and 18: • If bit 2 is set in machine para
Page 19 and 20: • Module 9120 Positioning an auxi
Page 21 and 22: Potential errors: A non-existent ax
Page 23 and 24: Introduction - Contents 2 1 Hardwar
Page 25 and 26: 2 Features and Specifications 2.1 T
Page 27 and 28: Control • 4 inputs for position m
Page 29 and 30: 3.1.1. Software and hardware versio
Page 31: 3.3 EPROM sockets Sockets for the p
Page 35 and 36: 1 Hardware Components TNC 360 The T
Page 37 and 38: 1.1 Changes in the ID Number LE 360
Page 39 and 40: 2.3 Humidity LE Incorrect Obstructi
Page 41 and 42: 2.5.2 Visual display unit (VDU) Per
Page 43 and 44: 4 Power Supply 4.1 Overview The sup
Page 45 and 46: X24 power supply for the PLC at the
Page 47 and 48: 5 Encoders The HEIDENHAIN contourin
Page 49 and 50: 5.4 Encoder inputs for square-wave
Page 51 and 52: 6 Nominal Value Output The HEIDENHA
Page 53 and 54: 7 Visual Display Unit (VDU) The LE
Page 55 and 56: 8 Touch Probe System Input The 3D t
Page 57 and 58: 8.2.2 TS 511 The TS 511 touch probe
Page 59 and 60: 10 Handwheel Input The handwheel HR
Page 61 and 62: HR 130 HR 130 • max. 6 m Id.-Nr.
Page 63 and 64: 10.5 HRA 110 Handwheel Adapter The
Page 65 and 66: 11 PLC inputs/outputs The HEIDENHAI
Page 67 and 68: 11.2.2 PLC output The PLC outputs O
Page 69 and 70: 11.4 PLC I/O unit One PL 400 board
Page 71 and 72: 11.4.2 PLC inputs/outputs on the PL
Page 73 and 74: 11.5 PL 410 B / PL 410 PLC I/O unit
Page 75 and 76: PLC outputs Assignment of the group
Page 77 and 78: 12.2 Connecting cable Please use on
Page 79 and 80: 13.2 Connecting cable Please use on
Page 81 and 82: 14.2 Keyboard units 14.2.1 TE 355 A
Page 83 and 84:
14.3 Visual display units 14.3.1 BE
Page 85 and 86:
14.4 Input/Output units 14.4.1 PL 4
Page 87 and 88:
14.4.3 PL 400 M4 225+1 8.86"+.04" 2
Page 89 and 90:
14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
Page 91 and 92:
14.5.4 Handwheel knobs Knob, small
Page 93 and 94:
Knob, ergonomic SW 2 10 .394" 6 .23
Page 95 and 96:
RS-232-C/V.24 Adapter Block 21+0.5
Page 97 and 98:
TNC 360 C TNC 360 C 25m Encoders 20
Page 99 and 100:
3.5.2 Position monitoring for opera
Page 101 and 102:
12 Incremental Jog Positioning 4-17
Page 103 and 104:
In addition to the signal period, M
Page 105 and 106:
1.1.3 Encoder monitoring HEIDENHAIN
Page 107 and 108:
✎ 4-10 TNC 360 1 Machine Axes 8/9
Page 109 and 110:
A secondary linear axis is designat
Page 111 and 112:
Page 113 and 114:
MP912 Traverse range 3: Maximum val
Page 115 and 116:
1.5 Lubrication pulse The PLC can c
Page 117 and 118:
Page 119 and 120:
1.6.2 Compensation for reversal err
Page 121 and 122:
1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
Page 125 and 126:
Page 127 and 128:
LW M 1200 Intermediate register TES
Page 129 and 130:
1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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Page 141 and 142:
Page 143 and 144:
2.1.3 Linear measurement via rotary
Page 145 and 146:
MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
Page 151 and 152:
The kv factor (position loop gain)
Page 153 and 154:
MP1810 Kv factor for operation with
Page 155 and 156:
Kink point: For machines with high
Page 157 and 158:
3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
Page 161 and 162:
3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
Page 165 and 166:
3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
Page 173 and 174:
3.6.3 Axes in motion If the axes ar
Page 175 and 176:
✎ 4-78 TNC 360 4 Spindle 8/95
Page 177 and 178:
4.1 Analog output of the spindle sp
Page 179 and 180:
MP3510 Spindle speed for gear range
Page 181 and 182:
4.1.3 Spindle override The spindle
Page 183 and 184:
A different gear range from that wh
Page 185 and 186:
PLC example for gear change and jog
Page 187 and 188:
✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
Page 191 and 192:
Orientation from rotation: S [rpm]
Page 193 and 194:
After the start of spindle orientat
Page 195 and 196:
✎ 4-98 TNC 360 4 Spindle 8/95
Page 197 and 198:
If the tapping cycle is called, mar
Page 199 and 200:
4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
Page 203 and 204:
5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
Page 207 and 208:
MP950 Datum point for positioning b
Page 209 and 210:
6.2 Graphic simulation To check for
Page 211 and 212:
6.3.2 Display mode and traverse dir
Page 213 and 214:
MP7620 Feed rate override Input: 0
Page 215 and 216:
The machine parameter MP 7235 allow
Page 217 and 218:
MP7274 Expanded spindle display Inp
Page 219 and 220:
The dialogs for PLC error messages
Page 221 and 222:
M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
Page 231 and 232:
6.10 Programming station Machine pa
Page 233 and 234:
✎ 4-136 TNC 360 6 Display and Ope
Page 235 and 236:
The evaluation of the M function mu
Page 237 and 238:
7.1 Program halt on M functions Nor
Page 239 and 240:
Marker Function Key code Set Reset
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
✎ 4-148 TNC 360 8 Key Simulation
Page 247 and 248:
Marker Function Error message Set R
Page 249 and 250:
An error message "Touch point inacc
Page 251 and 252:
✎ 4-154 TNC 360 9 Touch Probe 8/9
Page 253 and 254:
The feed rate in the normal directi
Page 255 and 256:
9.2.1 Scanning cycles Direct access
Page 257 and 258:
Inside Corners 6 Max. deflection of
Page 259 and 260:
Optimize the X and Y axes by defini
Page 261 and 262:
Calculation of Possible Oscillation
Page 263 and 264:
10 Electronic Handwheel Either a -
Page 265 and 266:
✎ 10 Electronic handwheel 4-168 T
Page 267 and 268:
10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
Page 271 and 272:
Step switch S2 Step switch for axis
Page 273 and 274:
11 Analog Inputs The function of th
Page 275 and 276:
12 Incremental Jog Positioning The
Page 277 and 278:
✎ 4-180 TNC 360 12 Incremental Jo
Page 279 and 280:
✎ 4-182 TNC 360 12 Incremental Jo
Page 281 and 282:
CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
Page 283 and 284:
PL W232 ;GRID_4 ;----READ MP1030.3
Page 285 and 286:
✎ 4-188 TNC 360 13 Hirth Coupling
Page 287 and 288:
✎ 4-190 TNC 360 14 Datum Correcti
Page 289 and 290:
✎ 4-192 TNC 360 14 Datum Correcti
Page 291 and 292:
14 Datum Correction The PLC datum c
Page 293 and 294:
15 Tool Changer A tool changer can
Page 295 and 296:
Example of NC program: . . . TOOL C
Page 297 and 298:
een physically changed. If the cont
Page 299 and 300:
S → N: Normal tool follows Specia
Page 301 and 302:
M → N: Normal tool follows Manual
Page 303 and 304:
N → M: Manual tool follows Normal
Page 305 and 306:
S → S: Special tool follows Speci
Page 307 and 308:
S → S, Double Changing Arm (M2600
Page 309 and 310:
N → S, Double Changing Arm (M2600
Page 311 and 312:
MP7261 Number of pockets in tool ma
Page 313 and 314:
Other PLC operands which are used:
Page 315 and 316:
15.3.2 Program module TOOL CALL Aut
Page 317 and 318:
15.3.5 Program module MANUAL TOOL I
Page 319 and 320:
15.3.7 Program module MANUAL TOOL I
Page 321 and 322:
15.3.9 Program module COMPARE P COD
Page 323 and 324:
15.3.11 Program module COMPUTE SHOR
Page 325 and 326:
- Tuning of the drive amplifier: As
Page 327 and 328:
✎ 4-230 TNC 360 16 Commissioning
Page 329 and 330:
16.3.4 Testing the direction of tra
Page 331 and 332:
k v factor Adjust the k v factor (M
Page 333 and 334:
✎ 4-236 TNC 360 16 Commissioning
Page 335 and 336:
Optimizing acceleration If the maxi
Page 337 and 338:
Optimize the position approach For
Page 339 and 340:
16.3.8 Optimizing the integral fact
Page 341 and 342:
✎ 16 Commissioning and start-up p
Page 343 and 344:
17 Point-to-Point and Straight-Cut
Page 345 and 346:
Machine parameters - Contents 5 1 W
Page 347 and 348:
2 Input/Output of Machine Parameter
Page 349 and 350:
Machine Function and input Reaction
Page 351 and 352:
Page 353 and 354:
Page 355 and 356:
3.5 Spindle Machine Function and in
Page 357 and 358:
Page 359 and 360:
Page 361 and 362:
3.10 Tapping Machine Function and i
Page 363 and 364:
Page 365 and 366:
3.12 Machining and program run Mach
Page 367 and 368:
Page 369 and 370:
Page 371 and 372:
Marker Function Set Reset Page M204
Page 373 and 374:
Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Words Function Page W566 Feed rate
Page 381 and 382:
3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
Page 383 and 384:
4.9.3 Module 9102: Interface status
Page 385 and 386:
1.2 PLC - Main menu Enter the code
Page 387 and 388:
1.2.2 Erase PLC program In the oper
Page 389 and 390:
DISPLAY TRACE BUFFER With the DISPL
Page 391 and 392:
2 Program Creation The PLC program
Page 393 and 394:
2.2 Address allocation 2.2.1 Operan
Page 395 and 396:
Address Function D792 Value from MP
Page 397 and 398:
Example: Start of Timer 1 Period in
Page 399 and 400:
2.4.2 Counters 32 counters are avai
Page 401 and 402:
The PLC files are then transferred
Page 403 and 404:
2.7 Error messages Error messages a
Page 405 and 406:
✎ 7-26 TNC 360 2 Program Creation
Page 407 and 408:
Word execution with the LOAD comman
Page 409 and 410:
Word execution with the LOAD NOT co
Page 411 and 412:
3.1.4 LOAD BYTE (LB) LB Abbreviatio
Page 413 and 414:
3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416:
3.1.8 ASSIGN BYTE (B=) B= Abbreviat
Page 417 and 418:
✎ 7-38 TNC 360 3 Commands 8/95
Page 419 and 420:
3.2.2 RESET (R) R Abbreviation for
Page 421 and 422:
3.2.4 RESET NOT (RN) RN Abbreviatio
Page 423 and 424:
3.3 Logic Gates 3.3.1 AND (A) A Abb
Page 425 and 426:
3.3.2 AND NOT (AN) AN Abbreviation
Page 427 and 428:
3.3.3 OR (O) O Abbreviation for the
Page 429 and 430:
3.3.4 OR NOT (ON) ON Abbreviation f
Page 431 and 432:
3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
Page 433 and 434:
3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
Page 435 and 436:
✎ 7-56 TNC 360 3 Commands 8/95
Page 437 and 438:
3.4.2 SUBTRACTION (-) - Abbreviatio
Page 439 and 440:
3.4.4 DIVISION (/) / Abbreviation f
Page 441 and 442:
✎ 7-62 TNC 360 3 Commands 8/95
Page 443 and 444:
3.5.2 LESS THAN (
Page 445 and 446:
3.5.4 LESS THAN OR EQUAL TO (
Page 447 and 448:
3.5.6 UNEQUAL () Abbreviation for P
Page 449 and 450:
3.6 Parentheses with logical gating
Page 451 and 452:
Examples for the commands AND [ ],
Page 453 and 454:
3.7 Parentheses with arithmetic com
Page 455 and 456:
Command sequence without parenthese
Page 457 and 458:
3.8 Parentheses with comparison com
Page 459 and 460:
Example: Initial state: Constant =
Page 461 and 462:
3.9 Shift Commands 3.9.1 SHIFT LEFT
Page 463 and 464:
✎ 7-84 TNC 360 3 Commands 8/95
Page 465 and 466:
3.10.2 BIT RESET (BC) BC Abbreviati
Page 467 and 468:
✎ 7-88 TNC 360 3 Commands 8/95
Page 469 and 470:
3.11.2 Acquire data from the data s
Page 471 and 472:
Examples for the commands PS, PL, P
Page 473 and 474:
3.12 Jump Commands 3.12.1 Unconditi
Page 475 and 476:
3.12.4 Call Module (CM) CM Abbrevia
Page 477 and 478:
3.12.7 End of Module, Program End (
Page 479 and 480:
3.13 CASE statement 3.13.1 Indexed
Page 481 and 482:
✎ 7-102 TNC 360 3 Commands 8/95
Page 483 and 484:
4.3 Module 9010: Indexed reading of
Page 485 and 486:
4.5 Module 9032: Transfer machine p
Page 487 and 488:
4.7 Module 9036: Transfer PLC statu
Page 489 and 490:
4.9.1 Module 9100: Assign data inte
Page 491 and 492:
4.9.4 Module 9105: Transmit binary
Page 493 and 494:
4.9.6 Module 9120 Position an auxil
Page 495 and 496:
Possible errors: The transferred ax
Page 497 and 498:
Call: PS B/W/D/K (0..3 for X/Y/Z/IV
Page 499 and 500:
✎ 7-120 TNC 360 4 PLC Modules 8/9
Page 501 and 502:
5.1 PLC Program conversion PLC prog
Page 503 and 504:
Marker Function Set Reset TNC 360/3
Page 505 and 506:
JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508:
5.3.2 Non-implemented markers Marke
Page 509 and 510:
4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512:
1.1 Principles of data transfer Sin
Page 513 and 514:
The letter 'z' is represented by th
Page 515 and 516:
1.1.4 Data transfer rate The data t
Page 517 and 518:
2 TNC data interfaces 2.1 General T
Page 519 and 520:
Control/signal lines: DCD (Data Car
Page 521 and 522:
2.3 Data interface functions The da
Page 523 and 524:
These transmission protocols can be
Page 525 and 526:
When a file is transferred, the fir
Page 527 and 528:
Example: A pallet file with the nam
Page 529 and 530:
2.5 Configuration of the interface
Page 531 and 532:
DTR: Polled by peripheral; it is lo
Page 533 and 534:
For the control characters for the
Page 535 and 536:
2.6 External programming In the cas
Page 537 and 538:
1st file 2nd file Last file Periphe
Page 539 and 540:
Peripheral unit Transmission path
Page 541 and 542:
3.1.6 Reading in an offered program
Page 543 and 544:
4.1.1 Calling a program directory I
Page 545 and 546:
4.1.4 Reading in a selected program
Page 547 and 548:
4.1.6 Reading in an offered program
Page 549 and 550:
5 Data transfer by PLC Using PLC mo
Page 551 and 552:
6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
Page 555 and 556:
1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
Page 565 and 566:
X25 Data interface RS-422/V.11 and
Page 567 and 568:
1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574:
C Call Module (CM).................
Page 575 and 576:
Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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