Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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LE - Power supply VDE 0551 1 Selectable connection 3 +24V 0V +24V 0V Emergency stop controlled PLC - Power supply VDE 0160 basic insulation +24V X31 1 0V 2 X23 1 X9 2 X14 X13 X12 X11 X10 Emergency Stop X8 SI 0V X7 8 x 1,2A +5V Insulated 0V stab. supply voltages Power supply X7 8 x 1,2A Optoc. X8 8 x 1,2A X8 7 x 1,2A LE 360 X3-X6 64 Inputs 1 2 X1 X2 X3 X4 Unit PL 410B X1 X26 X2 6mm 2 6mm 2 6mm 2 B 1 0 Machine Encoders 3 SI X24/1 SI X24/2 +24V- +24V- 4 X24/3 0V 6 X6 X12 X21 X21 X21 X21 X22 7x0,1A Emergency Stop 0,1A 2 6mm 6mm 2 6mm 2 2 6mm 2 6mm Triggering touch probe Optoc. C X25 8/95 TNC 360 15 Grounding Diagram 3-75 16x0,1A 8x0,1A 32 Inputs C V C C Optoc. Test point 1 (Fault voltg. 0V/ housing) L C C B X11 X9 X23 X27 X8 8 x24 Matrix 8 x 0,1A 1,2,3,4 (Spindel) Spindel V Test point 2 (Fault voltg.with grounded nominal value input) Operating panel Adapter V.24 Handwheel Display Unit Keyboard Unit 24 Inputs Machine Op. Panel Terminal box Analog input To prevent earth circuits, the measuring voltages should not be grounded. If it must be grounded, ensure that the line is short and noise immune. A grounded nominal input results in anearth circuit. Therefore ensure that the 0V and ground line are short and noise immune *) 2 4mm Measuring voltage 0V 15 Grounding Diagram 0V 0V 1-Axis 2-Axis 3-Axis 4-Axis (Spindle) Motor control with nominal value difference input Spindle Motor control without nominal value difference input
TNC 360 C TNC 360 C 25m Encoders 20m 60m VL 262 006 .. Cable assembly VL 262 006 .. VB 262 004 .. VL 262 011 .. VB 262 009 .. BF 110 267 209 01 VB 250 477 .. 4 inputs VL 254 640 .. 1 input or BE 212 or 242 370 01 VB 242 874 .. 20m 25m VB 263 954 .. VL 244 504 .. VB 244 005 .. Connection box 251 249 01 TE 355 A 255 015 01 VL 263 955 .. VB 263 954 .. 15-pin male connector 243 971 ZY VB 290 109 .. VB 290 110 .. VL 263 955 .. Machine operating panel LE 360 C Nominal value output or TE 355 B 255 016 01 PLC I / 0 VB 289 111 .. 8/95 TNC 360 16 Cable Overview 3-77 PL 410 B 263 371 12 VL 281 429 .. VB 244 005 .. VB 270 909 .. VB 239 760 .. 37-pin male connector 243 937 ZY KA 274 543 .. VB 274 539 .. VB 263 954 .. 25m 20m KA 296 466 .. 50m HRA 110 261 097 01 RS-232-C Adapter block 239 758 01 VL: Extension cable – for separation points with connecting cable – for extending existing connecting cable VB: Connecting cable between two components that do not have their own cable. KA: Cable adapter 30.03.95 VB 296 467 .. Included with FE 274 545 01 max. 20 m max. 20 m Accessories 50m 20m EA 550 262 904 01 30m HR 130 254 040 .. HR 150 HR 150 HR 150 257 061 .. 50m TS 120 265 348 .. TS 220 294 242 .. 16 Cable Overview HR 410 296 469 01 Step switch 270 908 .. FE 401 B 251 029 01 TS 630 293 714 ..
Page 1 and 2:
Technical Manual TNC 360 Valid for
Page 3 and 4:
Contents Technical Manual TNC 360 U
Page 5 and 6:
MP7670 Interpolation factor for han
Page 7 and 8:
NC status information type: PLC sta
Page 9 and 10:
Update Information No. 6 New PLC In
Page 11 and 12:
Software version 15 was released to
Page 13 and 14:
Update Information No. 3 Software v
Page 15 and 16:
Update Information No. 2 In earl Se
Page 17 and 18:
• If bit 2 is set in machine para
Page 19 and 20:
• Module 9120 Positioning an auxi
Page 21 and 22:
Potential errors: A non-existent ax
Page 23 and 24:
Introduction - Contents 2 1 Hardwar
Page 25 and 26:
2 Features and Specifications 2.1 T
Page 27 and 28:
Control • 4 inputs for position m
Page 29 and 30:
3.1.1. Software and hardware versio
Page 31 and 32:
3.3 EPROM sockets Sockets for the p
Page 33 and 34:
8 Touch Probe System Input 3-28 8.1
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1 Hardware Components TNC 360 The T
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1.1 Changes in the ID Number LE 360
Page 39 and 40:
2.3 Humidity LE Incorrect Obstructi
Page 41 and 42:
2.5.2 Visual display unit (VDU) Per
Page 43 and 44:
4 Power Supply 4.1 Overview The sup
Page 45 and 46: X24 power supply for the PLC at the
Page 47 and 48: 5 Encoders The HEIDENHAIN contourin
Page 49 and 50: 5.4 Encoder inputs for square-wave
Page 51 and 52: 6 Nominal Value Output The HEIDENHA
Page 53 and 54: 7 Visual Display Unit (VDU) The LE
Page 55 and 56: 8 Touch Probe System Input The 3D t
Page 57 and 58: 8.2.2 TS 511 The TS 511 touch probe
Page 59 and 60: 10 Handwheel Input The handwheel HR
Page 61 and 62: HR 130 HR 130 • max. 6 m Id.-Nr.
Page 63 and 64: 10.5 HRA 110 Handwheel Adapter The
Page 65 and 66: 11 PLC inputs/outputs The HEIDENHAI
Page 67 and 68: 11.2.2 PLC output The PLC outputs O
Page 69 and 70: 11.4 PLC I/O unit One PL 400 board
Page 71 and 72: 11.4.2 PLC inputs/outputs on the PL
Page 73 and 74: 11.5 PL 410 B / PL 410 PLC I/O unit
Page 75 and 76: PLC outputs Assignment of the group
Page 77 and 78: 12.2 Connecting cable Please use on
Page 79 and 80: 13.2 Connecting cable Please use on
Page 81 and 82: 14.2 Keyboard units 14.2.1 TE 355 A
Page 83 and 84: 14.3 Visual display units 14.3.1 BE
Page 85 and 86: 14.4 Input/Output units 14.4.1 PL 4
Page 87 and 88: 14.4.3 PL 400 M4 225+1 8.86"+.04" 2
Page 89 and 90: 14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
Page 91 and 92: 14.5.4 Handwheel knobs Knob, small
Page 93 and 94: Knob, ergonomic SW 2 10 .394" 6 .23
Page 95: RS-232-C/V.24 Adapter Block 21+0.5
Page 99 and 100: 3.5.2 Position monitoring for opera
Page 101 and 102: 12 Incremental Jog Positioning 4-17
Page 103 and 104: In addition to the signal period, M
Page 105 and 106: 1.1.3 Encoder monitoring HEIDENHAIN
Page 107 and 108: ✎ 4-10 TNC 360 1 Machine Axes 8/9
Page 109 and 110: A secondary linear axis is designat
Page 113 and 114: MP912 Traverse range 3: Maximum val
Page 115 and 116: 1.5 Lubrication pulse The PLC can c
Page 119 and 120: 1.6.2 Compensation for reversal err
Page 121 and 122: 1.6.4 Nonlinear axis error compensa
Page 123 and 124: The orange axis keys can be used to
Page 127 and 128: LW M 1200 Intermediate register TES
Page 129 and 130: 1.7 PLC positioning The four axes o
Page 131 and 132: Example: PLC positioning of the Z a
Page 133 and 134: 2 Reference Marks By setting a datu
Page 135 and 136: 2.1 Passing over the reference mark
Page 137 and 138: Sequence "Automatic passing over re
Page 143 and 144: 2.1.3 Linear measurement via rotary
Page 145 and 146: MP1320 Direction for traversing the
Page 147 and 148:
✎ 4-50 TNC 360 2 Reference Marks
Page 149 and 150:
3.2 Servo positioning in TNC contro
Page 151 and 152:
The kv factor (position loop gain)
Page 153 and 154:
MP1810 Kv factor for operation with
Page 155 and 156:
Kink point: For machines with high
Page 157 and 158:
3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
Page 163 and 164:
3.4 Contour behavior in corners 3.4
Page 165 and 166:
3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
Page 217 and 218:
MP7274 Expanded spindle display Inp
Page 219 and 220:
The dialogs for PLC error messages
Page 221 and 222:
M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
Page 231 and 232:
6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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Page 243 and 244:
Page 245 and 246:
✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
Page 259 and 260:
Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
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10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
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S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
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✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
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16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
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Page 353 and 354:
Page 355 and 356:
3.5 Spindle Machine Function and in
Page 357 and 358:
Page 359 and 360:
Page 361 and 362:
3.10 Tapping Machine Function and i
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Page 365 and 366:
3.12 Machining and program run Mach
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Page 369 and 370:
Page 371 and 372:
Marker Function Set Reset Page M204
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Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
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1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
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DISPLAY TRACE BUFFER With the DISPL
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2 Program Creation The PLC program
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2.2 Address allocation 2.2.1 Operan
Page 395 and 396:
Address Function D792 Value from MP
Page 397 and 398:
Example: Start of Timer 1 Period in
Page 399 and 400:
2.4.2 Counters 32 counters are avai
Page 401 and 402:
The PLC files are then transferred
Page 403 and 404:
2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
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Word execution with the LOAD NOT co
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3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416:
3.1.8 ASSIGN BYTE (B=) B= Abbreviat
Page 417 and 418:
✎ 7-38 TNC 360 3 Commands 8/95
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3.2.2 RESET (R) R Abbreviation for
Page 421 and 422:
3.2.4 RESET NOT (RN) RN Abbreviatio
Page 423 and 424:
3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
Page 429 and 430:
3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
Page 449 and 450:
3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
Page 453 and 454:
3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
Page 461 and 462:
3.9 Shift Commands 3.9.1 SHIFT LEFT
Page 463 and 464:
✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
Page 469 and 470:
3.11.2 Acquire data from the data s
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Examples for the commands PS, PL, P
Page 473 and 474:
3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
Page 485 and 486:
4.5 Module 9032: Transfer machine p
Page 487 and 488:
4.7 Module 9036: Transfer PLC statu
Page 489 and 490:
4.9.1 Module 9100: Assign data inte
Page 491 and 492:
4.9.4 Module 9105: Transmit binary
Page 493 and 494:
4.9.6 Module 9120 Position an auxil
Page 495 and 496:
Possible errors: The transferred ax
Page 497 and 498:
Call: PS B/W/D/K (0..3 for X/Y/Z/IV
Page 499 and 500:
✎ 7-120 TNC 360 4 PLC Modules 8/9
Page 501 and 502:
5.1 PLC Program conversion PLC prog
Page 503 and 504:
Marker Function Set Reset TNC 360/3
Page 505 and 506:
JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508:
5.3.2 Non-implemented markers Marke
Page 509 and 510:
4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512:
1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
Page 515 and 516:
1.1.4 Data transfer rate The data t
Page 517 and 518:
2 TNC data interfaces 2.1 General T
Page 519 and 520:
Control/signal lines: DCD (Data Car
Page 521 and 522:
2.3 Data interface functions The da
Page 523 and 524:
These transmission protocols can be
Page 525 and 526:
When a file is transferred, the fir
Page 527 and 528:
Example: A pallet file with the nam
Page 529 and 530:
2.5 Configuration of the interface
Page 531 and 532:
DTR: Polled by peripheral; it is lo
Page 533 and 534:
For the control characters for the
Page 535 and 536:
2.6 External programming In the cas
Page 537 and 538:
1st file 2nd file Last file Periphe
Page 539 and 540:
Peripheral unit Transmission path
Page 541 and 542:
3.1.6 Reading in an offered program
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4.1.1 Calling a program directory I
Page 545 and 546:
4.1.4 Reading in a selected program
Page 547 and 548:
4.1.6 Reading in an offered program
Page 549 and 550:
5 Data transfer by PLC Using PLC mo
Page 551 and 552:
6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
Page 555 and 556:
1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
Page 565 and 566:
X25 Data interface RS-422/V.11 and
Page 567 and 568:
1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574:
C Call Module (CM).................
Page 575 and 576:
Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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