Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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5.2 Compatibility markers The table below lists the PLC markers that have only been retained for compatibility with the TNC 355. However the various PLC functions should be programmed with the TNC 360 using the appropriate PLC words. Marker Function Set Reset TNC 360/335 M2032 T Code 1st bit (lsb) NC NC M2033 T Code 2nd bit NC NC M2034 T Code 3rd bit NC NC M2035 T Code 4th bit NC NC W262 M2036 T Code 5th bit NC NC W264 M2037 T Code 6th bit NC NC M2038 T Code 7th bit NC NC M2039 T Code 8th bit (msb) NC NC M2050 Operating mode: Programming and editing NC NC M2051 Operating mode: Manual NC NC M2052 Operating mode: Electronic handwheel NC NC M2053 Operating mode: Positioning with manual input NC NC M2054 Operating mode: Program run/Single block NC NC W272 M2055 Operating mode: Program run/Full sequence NC NC M2056 Operating mode: Test run NC NC M2057 Operating mode: Traversing the reference marks NC NC M2064 S Code 1st bit (lsb) M2065 S Code 2nd bit M2066 S Code 3rd bit M2067 S Code 4th bit M2068 S Code 5th bit W258 M2069 S Code 6th bit M2070 S Code 7th bit M2071 S Code 8th bit (msb) M2072 M Code 1st bit (lsb) M2073 M Code 2nd bit M2074 M Code 3rd bit M2075 M Code 4th bit M2076 M Code 5th bit W260 M2077 M Code 6th bit M2078 M Code 7th bit M2079 M Code 8th bit (msb) M2080 Minimum rpm from MP3020 1st bit (lsb) M2081 Minimum rpm from MP3020 2nd bit M2082 Minimum rpm from MP3020 3rd bit W1008 M2083 Minimum rpm from MP3020 4th bit M2084 Minimum rpm from MP3020 5th bit M2085 Minimum rpm from MP3020 6th bit M2086 Minimum rpm from MP3020 7th bit M2087 Minimum rpm from MP3020 8th bit (msb) M2088 Increment from MP3020 1st bit (lsb) M2089 Increment from MP3020 2nd bit — M2090 Increment from MP3020 3rd bit M2091 Increment from MP3020 4th bit (msb) 8/95 TNC 360 5 Compatibility with TNC 355 7-123
Marker Function Set Reset TNC 360/335 M2104 G Code S Analog 1st bit (lsb) W256 M2105 G Code S Analog 2nd bit M2106 G Code S Analog 3rd bit (msb) M2112 T Number (P number) 1st decade (lsb) M2113 T Number (P number) 1st decade M2114 T Number (P number) 1st decade M2115 T Number (P number) 1st decade (msb) W262 M2116 T Number (P number) 2nd decade (lsb) W264 M2117 T Number (P number) 2nd decade M2118 T Number (P number) 2nd decade M2119 T Number (P number) 2nd decade (msb) M2176 Code operating mode (lsb) M2177 Code operating mode W272 M2178 Code operating mode M2179 Code operating mode (msb) M2186 Code number 84159 entered NC PLC D276 M2192 to M2239 Markers controllable by MP4310.0, MP4310.1 and MP4310.2 NC NC W976 to W986 M2452 Activate PLC positioning X axis PLC NC M2704 M2453 Activate PLC positioning Y axis PLC NC M2705 M2454 Activate PLC positioning Z axis PLC NC M2706 M2455 Activate PLC positioning 4th axis PLC NC M2707 M2468 Complement PLC positioning X axis NC PLC M2469 Complement PLC positioning Y axis NC PLC — M2470 Complement PLC positioning Z axis NC PLC M2471 Complement PLC positioning 4th axis NC PLC M2527 Activate spindle orientation PLC NC M2712 M2543 Complement spindle orientation NC PLC — M2560 to M2589 BCD numerical values for PLC positioning, tool number, spindle orientation and Q parameters PLC PLC D528 to D544 M2597 Tool number: output mode, 0 = binary, 1 = BCD PLC PLC — M2598 Transfer of the tool number PLC PLC M2599 Transfer of the tool number PLC PLC M2800 to M2807 Key code PLC PLC W516 M2808 Strobe marker for key code PLC NC M2813 M2809 Activate numerical value transfer from PLC to NC PLC PLC M2713 M2810 Data format of a numerical value in M2560-M2576 PLC PLC — M2811 Data format of a numerical value in M2560-M2576 PLC PLC — M2812 Data format of a numerical value in M2560-M2576 PLC PLC — M2817 Q number (lsb) PLC PLC W516 M2818 Q number (msb) PLC PLC W516 M2819 Activate datum correction PLC NC M2716 M2832 to M2839 Key code of the pressed inhibited key NC NC W274 7-124 TNC 360 5 Compatibility with TNC 355 8/95
Page 1 and 2:
Technical Manual TNC 360 Valid for
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Contents Technical Manual TNC 360 U
Page 5 and 6:
MP7670 Interpolation factor for han
Page 7 and 8:
NC status information type: PLC sta
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Update Information No. 6 New PLC In
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Software version 15 was released to
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Update Information No. 3 Software v
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Update Information No. 2 In earl Se
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• If bit 2 is set in machine para
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• Module 9120 Positioning an auxi
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Potential errors: A non-existent ax
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Introduction - Contents 2 1 Hardwar
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2 Features and Specifications 2.1 T
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Control • 4 inputs for position m
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3.1.1. Software and hardware versio
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3.3 EPROM sockets Sockets for the p
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8 Touch Probe System Input 3-28 8.1
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1 Hardware Components TNC 360 The T
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1.1 Changes in the ID Number LE 360
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2.3 Humidity LE Incorrect Obstructi
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2.5.2 Visual display unit (VDU) Per
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4 Power Supply 4.1 Overview The sup
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X24 power supply for the PLC at the
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5 Encoders The HEIDENHAIN contourin
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5.4 Encoder inputs for square-wave
Page 51 and 52:
6 Nominal Value Output The HEIDENHA
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7 Visual Display Unit (VDU) The LE
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8 Touch Probe System Input The 3D t
Page 57 and 58:
8.2.2 TS 511 The TS 511 touch probe
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10 Handwheel Input The handwheel HR
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HR 130 HR 130 • max. 6 m Id.-Nr.
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10.5 HRA 110 Handwheel Adapter The
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11 PLC inputs/outputs The HEIDENHAI
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11.2.2 PLC output The PLC outputs O
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11.4 PLC I/O unit One PL 400 board
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11.4.2 PLC inputs/outputs on the PL
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11.5 PL 410 B / PL 410 PLC I/O unit
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PLC outputs Assignment of the group
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12.2 Connecting cable Please use on
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13.2 Connecting cable Please use on
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14.2 Keyboard units 14.2.1 TE 355 A
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14.3 Visual display units 14.3.1 BE
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14.4 Input/Output units 14.4.1 PL 4
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14.4.3 PL 400 M4 225+1 8.86"+.04" 2
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14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
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14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
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12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
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1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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Page 113 and 114:
MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
Page 117 and 118:
Page 119 and 120:
1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
Page 125 and 126:
Page 127 and 128:
LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
Page 139 and 140:
Page 141 and 142:
Page 143 and 144:
2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
Page 185 and 186:
PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
Page 215 and 216:
The machine parameter MP 7235 allow
Page 217 and 218:
MP7274 Expanded spindle display Inp
Page 219 and 220:
The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
Page 241 and 242:
Page 243 and 244:
Page 245 and 246:
✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
Page 251 and 252:
✎ 4-154 TNC 360 9 Touch Probe 8/9
Page 253 and 254:
The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
Page 257 and 258:
Inside Corners 6 Max. deflection of
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Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
Page 263 and 264:
10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
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✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
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S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
Page 311 and 312:
MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
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✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
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16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
Page 351 and 352:
Page 353 and 354:
Page 355 and 356:
3.5 Spindle Machine Function and in
Page 357 and 358:
Page 359 and 360:
Page 361 and 362:
3.10 Tapping Machine Function and i
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Page 365 and 366:
3.12 Machining and program run Mach
Page 367 and 368:
Page 369 and 370:
Page 371 and 372:
Marker Function Set Reset Page M204
Page 373 and 374:
Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
Page 385 and 386:
1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
Page 389 and 390:
DISPLAY TRACE BUFFER With the DISPL
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2 Program Creation The PLC program
Page 393 and 394:
2.2 Address allocation 2.2.1 Operan
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Address Function D792 Value from MP
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Example: Start of Timer 1 Period in
Page 399 and 400:
2.4.2 Counters 32 counters are avai
Page 401 and 402:
The PLC files are then transferred
Page 403 and 404:
2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
Page 409 and 410:
Word execution with the LOAD NOT co
Page 411 and 412:
3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416:
3.1.8 ASSIGN BYTE (B=) B= Abbreviat
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✎ 7-38 TNC 360 3 Commands 8/95
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3.2.2 RESET (R) R Abbreviation for
Page 421 and 422:
3.2.4 RESET NOT (RN) RN Abbreviatio
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3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
Page 449 and 450:
3.6 Parentheses with logical gating
Page 451 and 452: Examples for the commands AND [ ],
Page 453 and 454: 3.7 Parentheses with arithmetic com
Page 455 and 456: Command sequence without parenthese
Page 457 and 458: 3.8 Parentheses with comparison com
Page 459 and 460: Example: Initial state: Constant =
Page 461 and 462: 3.9 Shift Commands 3.9.1 SHIFT LEFT
Page 463 and 464: ✎ 7-84 TNC 360 3 Commands 8/95
Page 465 and 466: 3.10.2 BIT RESET (BC) BC Abbreviati
Page 469 and 470: 3.11.2 Acquire data from the data s
Page 471 and 472: Examples for the commands PS, PL, P
Page 473 and 474: 3.12 Jump Commands 3.12.1 Unconditi
Page 475 and 476: 3.12.4 Call Module (CM) CM Abbrevia
Page 477 and 478: 3.12.7 End of Module, Program End (
Page 479 and 480: 3.13 CASE statement 3.13.1 Indexed
Page 483 and 484: 4.3 Module 9010: Indexed reading of
Page 485 and 486: 4.5 Module 9032: Transfer machine p
Page 487 and 488: 4.7 Module 9036: Transfer PLC statu
Page 489 and 490: 4.9.1 Module 9100: Assign data inte
Page 491 and 492: 4.9.4 Module 9105: Transmit binary
Page 493 and 494: 4.9.6 Module 9120 Position an auxil
Page 495 and 496: Possible errors: The transferred ax
Page 497 and 498: Call: PS B/W/D/K (0..3 for X/Y/Z/IV
Page 499 and 500: ✎ 7-120 TNC 360 4 PLC Modules 8/9
Page 501: 5.1 PLC Program conversion PLC prog
Page 505 and 506: JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508: 5.3.2 Non-implemented markers Marke
Page 509 and 510: 4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512: 1.1 Principles of data transfer Sin
Page 513 and 514: The letter 'z' is represented by th
Page 515 and 516: 1.1.4 Data transfer rate The data t
Page 517 and 518: 2 TNC data interfaces 2.1 General T
Page 519 and 520: Control/signal lines: DCD (Data Car
Page 521 and 522: 2.3 Data interface functions The da
Page 523 and 524: These transmission protocols can be
Page 525 and 526: When a file is transferred, the fir
Page 527 and 528: Example: A pallet file with the nam
Page 529 and 530: 2.5 Configuration of the interface
Page 531 and 532: DTR: Polled by peripheral; it is lo
Page 533 and 534: For the control characters for the
Page 535 and 536: 2.6 External programming In the cas
Page 537 and 538: 1st file 2nd file Last file Periphe
Page 539 and 540: Peripheral unit Transmission path
Page 541 and 542: 3.1.6 Reading in an offered program
Page 543 and 544: 4.1.1 Calling a program directory I
Page 545 and 546: 4.1.4 Reading in a selected program
Page 547 and 548: 4.1.6 Reading in an offered program
Page 549 and 550: 5 Data transfer by PLC Using PLC mo
Page 551 and 552: 6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
Page 555 and 556:
1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
Page 565 and 566:
X25 Data interface RS-422/V.11 and
Page 567 and 568:
1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574:
C Call Module (CM).................
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Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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