Technical Manual TNC 360 - heidenhain - DR. JOHANNES ...

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3 Summary of Connections 24V X31 X1 X2 X3 X4 X6 X11 X12 X8 X9 B X21 X24 X22 X25 X26 X23 X27 Control loop board X1 = Measuring system 1 (~) X2 = Measuring system 2 (~) X3 = Measuring system 3 (~) X4 = Measuring system 4 (~) X5 = Measuring system 5 (~) X6 = Measuring system S ( ) X12 = Touch probe system X8 = Nominal value outputs 1,2,3,4,S X9 = VDU X11 = HR 130/330/332 handwheels, HRA 110 PLC and graphics board X21 = PLC output X22 = PLC input X23 = TNC keyboard (TE) X24 = Power supply 24 V for PLC X25 = Data interface RS-232-C/V.24 X26 = Input/Output board PL 410 X27 = Machine operating panel X31 = Power supply 24 V for NC B = Signal ground Danger to internal components! Do not engage or disengage any connections while the unit is under power. 3-12 TNC 360 3 Summary of Connections 8/95
4 Power Supply 4.1 Overview The supply voltages must meet the following specifications: Unit Supply voltage Voltage range dc average LE NC 24 Vdc Lower limit (VDE 0160, 5.88 low-voltage electrical separation) 20.4 V - - - Upper limit PLC 24 Vdc (VDE 0160, 5.88 base insulation) 1) 31 V - - - PL 410 B PL 410 4 ) PL 400 4 ) Max. current Power consumption consumption LE 360 1.5 A 28.8 ... 36 W (also supplies the BE 212) 2 A when half3) of the outputs are switched on simultaneously 20 A when half3) of the outputs are switched on simultaneously HRA 110 (VDE 0160, 5.88 low-voltage electrical separation) BF 110 2) Approx. 1 A with full display 1 ) Voltage surges up to 36 V - - - permissible for t< 100 ms. Approx. 48 W when half3) of the outputs are switched on simultaneously Approx. 480 W when half3) of the outputs are switched on simultaneously 0.2 A Approx. 5 W 24 W typical 32 W max. 2 ) The BF 110 has its own line power connection, which also powers the internal ventilation. 3) No more than half the outputs can be switched on simultaneously. 4 ) No longer included in product program 4.1.1 NC power supply Connection terminal X31 Pin Number Assignment 1 + 24 Vdc 2 0 V 3-14 TNC 360 4 Power Supply 8/95
Page 1 and 2: Technical Manual TNC 360 Valid for
Page 3 and 4: Contents Technical Manual TNC 360 U
Page 5 and 6: MP7670 Interpolation factor for han
Page 7 and 8: NC status information type: PLC sta
Page 9 and 10: Update Information No. 6 New PLC In
Page 11 and 12: Software version 15 was released to
Page 13 and 14: Update Information No. 3 Software v
Page 15 and 16: Update Information No. 2 In earl Se
Page 17 and 18: • If bit 2 is set in machine para
Page 19 and 20: • Module 9120 Positioning an auxi
Page 21 and 22: Potential errors: A non-existent ax
Page 23 and 24: Introduction - Contents 2 1 Hardwar
Page 25 and 26: 2 Features and Specifications 2.1 T
Page 27 and 28: Control • 4 inputs for position m
Page 29 and 30: 3.1.1. Software and hardware versio
Page 31 and 32: 3.3 EPROM sockets Sockets for the p
Page 33 and 34: 8 Touch Probe System Input 3-28 8.1
Page 35 and 36: 1 Hardware Components TNC 360 The T
Page 37 and 38: 1.1 Changes in the ID Number LE 360
Page 39 and 40: 2.3 Humidity LE Incorrect Obstructi
Page 41: 2.5.2 Visual display unit (VDU) Per
Page 45 and 46: X24 power supply for the PLC at the
Page 47 and 48: 5 Encoders The HEIDENHAIN contourin
Page 49 and 50: 5.4 Encoder inputs for square-wave
Page 51 and 52: 6 Nominal Value Output The HEIDENHA
Page 53 and 54: 7 Visual Display Unit (VDU) The LE
Page 55 and 56: 8 Touch Probe System Input The 3D t
Page 57 and 58: 8.2.2 TS 511 The TS 511 touch probe
Page 59 and 60: 10 Handwheel Input The handwheel HR
Page 61 and 62: HR 130 HR 130 • max. 6 m Id.-Nr.
Page 63 and 64: 10.5 HRA 110 Handwheel Adapter The
Page 65 and 66: 11 PLC inputs/outputs The HEIDENHAI
Page 67 and 68: 11.2.2 PLC output The PLC outputs O
Page 69 and 70: 11.4 PLC I/O unit One PL 400 board
Page 71 and 72: 11.4.2 PLC inputs/outputs on the PL
Page 73 and 74: 11.5 PL 410 B / PL 410 PLC I/O unit
Page 75 and 76: PLC outputs Assignment of the group
Page 77 and 78: 12.2 Connecting cable Please use on
Page 79 and 80: 13.2 Connecting cable Please use on
Page 81 and 82: 14.2 Keyboard units 14.2.1 TE 355 A
Page 83 and 84: 14.3 Visual display units 14.3.1 BE
Page 85 and 86: 14.4 Input/Output units 14.4.1 PL 4
Page 87 and 88: 14.4.3 PL 400 M4 225+1 8.86"+.04" 2
Page 89 and 90: 14.5.2 HR 150 DIA 2.283" Ø58 Ø0.2
Page 91 and 92: 14.5.4 Handwheel knobs Knob, small
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Knob, ergonomic SW 2 10 .394" 6 .23
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RS-232-C/V.24 Adapter Block 21+0.5
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TNC 360 C TNC 360 C 25m Encoders 20
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3.5.2 Position monitoring for opera
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12 Incremental Jog Positioning 4-17
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In addition to the signal period, M
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1.1.3 Encoder monitoring HEIDENHAIN
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✎ 4-10 TNC 360 1 Machine Axes 8/9
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A secondary linear axis is designat
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Page 113 and 114:
MP912 Traverse range 3: Maximum val
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1.5 Lubrication pulse The PLC can c
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Page 119 and 120:
1.6.2 Compensation for reversal err
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1.6.4 Nonlinear axis error compensa
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The orange axis keys can be used to
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Page 127 and 128:
LW M 1200 Intermediate register TES
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1.7 PLC positioning The four axes o
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Example: PLC positioning of the Z a
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2 Reference Marks By setting a datu
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2.1 Passing over the reference mark
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Sequence "Automatic passing over re
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Page 141 and 142:
Page 143 and 144:
2.1.3 Linear measurement via rotary
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MP1320 Direction for traversing the
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✎ 4-50 TNC 360 2 Reference Marks
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3.2 Servo positioning in TNC contro
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The kv factor (position loop gain)
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MP1810 Kv factor for operation with
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Kink point: For machines with high
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3.2.2 Control with feed forward Fee
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U [V] t [ms] If the K v factor is t
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3.3.3 Offset adjustment with integr
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3.4 Contour behavior in corners 3.4
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3.5 Monitoring functions The NC mon
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3.5.2 Position monitoring for opera
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3.5.5 Standstill monitoring The Sta
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3.6 Controlled axes The machine par
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3.6.3 Axes in motion If the axes ar
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✎ 4-78 TNC 360 4 Spindle 8/95
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4.1 Analog output of the spindle sp
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MP3510 Spindle speed for gear range
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4.1.3 Spindle override The spindle
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A different gear range from that wh
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PLC example for gear change and jog
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✎ 4-90 TNC 360 4 Spindle 8/95
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S-code table S code rpm S-code rpm
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Orientation from rotation: S [rpm]
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After the start of spindle orientat
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✎ 4-98 TNC 360 4 Spindle 8/95
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If the tapping cycle is called, mar
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4.4.2 Tapping with floating tap hol
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Machine parameters MP7130 and MP714
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5 EMERGENCY STOP Routine A PLC inpu
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5.2 Flow diagram The external elect
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MP950 Datum point for positioning b
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6.2 Graphic simulation To check for
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6.3.2 Display mode and traverse dir
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MP7620 Feed rate override Input: 0
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The machine parameter MP 7235 allow
Page 217 and 218:
MP7274 Expanded spindle display Inp
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The dialogs for PLC error messages
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M3006 PLC error message 82 M3007 PL
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6.6 Cycles The HEIDENHAIN contourin
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6.6.2 Pocket milling The overlap fa
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6.6.4 Scaling factor Machine parame
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6.7 File types With the TNC it is p
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6.10 Programming station Machine pa
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✎ 4-136 TNC 360 6 Display and Ope
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The evaluation of the M function mu
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7.1 Program halt on M functions Nor
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Marker Function Key code Set Reset
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Page 243 and 244:
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✎ 4-148 TNC 360 8 Key Simulation
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Marker Function Error message Set R
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An error message "Touch point inacc
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✎ 4-154 TNC 360 9 Touch Probe 8/9
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The feed rate in the normal directi
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9.2.1 Scanning cycles Direct access
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Inside Corners 6 Max. deflection of
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Optimize the X and Y axes by defini
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Calculation of Possible Oscillation
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10 Electronic Handwheel Either a -
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✎ 10 Electronic handwheel 4-168 T
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10.3.1 Assignment of keys and LEDs
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LBL 11 . . EM LBL 12 . . EM LBL 13
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Step switch S2 Step switch for axis
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11 Analog Inputs The function of th
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12 Incremental Jog Positioning The
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✎ 4-180 TNC 360 12 Incremental Jo
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✎ 4-182 TNC 360 12 Incremental Jo
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CMT 47 ;HIRTH_4_AXIS ;----CLEAR ERR
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PL W232 ;GRID_4 ;----READ MP1030.3
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✎ 4-188 TNC 360 13 Hirth Coupling
Page 287 and 288:
✎ 4-190 TNC 360 14 Datum Correcti
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✎ 4-192 TNC 360 14 Datum Correcti
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14 Datum Correction The PLC datum c
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15 Tool Changer A tool changer can
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Example of NC program: . . . TOOL C
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een physically changed. If the cont
Page 299 and 300:
S → N: Normal tool follows Specia
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M → N: Normal tool follows Manual
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N → M: Manual tool follows Normal
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S → S: Special tool follows Speci
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S → S, Double Changing Arm (M2600
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N → S, Double Changing Arm (M2600
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MP7261 Number of pockets in tool ma
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Other PLC operands which are used:
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15.3.2 Program module TOOL CALL Aut
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15.3.5 Program module MANUAL TOOL I
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15.3.7 Program module MANUAL TOOL I
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15.3.9 Program module COMPARE P COD
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15.3.11 Program module COMPUTE SHOR
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- Tuning of the drive amplifier: As
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✎ 4-230 TNC 360 16 Commissioning
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16.3.4 Testing the direction of tra
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k v factor Adjust the k v factor (M
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✎ 4-236 TNC 360 16 Commissioning
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Optimizing acceleration If the maxi
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Optimize the position approach For
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16.3.8 Optimizing the integral fact
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✎ 16 Commissioning and start-up p
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17 Point-to-Point and Straight-Cut
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Machine parameters - Contents 5 1 W
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2 Input/Output of Machine Parameter
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Machine Function and input Reaction
Page 351 and 352:
Page 353 and 354:
Page 355 and 356:
3.5 Spindle Machine Function and in
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Page 359 and 360:
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3.10 Tapping Machine Function and i
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Page 365 and 366:
3.12 Machining and program run Mach
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Page 369 and 370:
Page 371 and 372:
Marker Function Set Reset Page M204
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Page 375 and 376:
Page 377 and 378:
Page 379 and 380:
Words Function Page W566 Feed rate
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3.1.10 ASSIGN DOUBLEWORD D= 7-36 3.
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4.9.3 Module 9102: Interface status
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1.2 PLC - Main menu Enter the code
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1.2.2 Erase PLC program In the oper
Page 389 and 390:
DISPLAY TRACE BUFFER With the DISPL
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2 Program Creation The PLC program
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2.2 Address allocation 2.2.1 Operan
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Address Function D792 Value from MP
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Example: Start of Timer 1 Period in
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2.4.2 Counters 32 counters are avai
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The PLC files are then transferred
Page 403 and 404:
2.7 Error messages Error messages a
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✎ 7-26 TNC 360 2 Program Creation
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Word execution with the LOAD comman
Page 409 and 410:
Word execution with the LOAD NOT co
Page 411 and 412:
3.1.4 LOAD BYTE (LB) LB Abbreviatio
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3.1.7 ASSIGN (=)= Abbreviation for
Page 415 and 416:
3.1.8 ASSIGN BYTE (B=) B= Abbreviat
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✎ 7-38 TNC 360 3 Commands 8/95
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3.2.2 RESET (R) R Abbreviation for
Page 421 and 422:
3.2.4 RESET NOT (RN) RN Abbreviatio
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3.3 Logic Gates 3.3.1 AND (A) A Abb
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3.3.2 AND NOT (AN) AN Abbreviation
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3.3.3 OR (O) O Abbreviation for the
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3.3.4 OR NOT (ON) ON Abbreviation f
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3.3.5 EXCLUSIVE OR (XO) XO Abbrevia
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3.3.6 EXCLUSIVE OR NOT (XON) XON Ab
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✎ 7-56 TNC 360 3 Commands 8/95
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3.4.2 SUBTRACTION (-) - Abbreviatio
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3.4.4 DIVISION (/) / Abbreviation f
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✎ 7-62 TNC 360 3 Commands 8/95
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3.5.2 LESS THAN (
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3.5.4 LESS THAN OR EQUAL TO (
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3.5.6 UNEQUAL () Abbreviation for P
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3.6 Parentheses with logical gating
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Examples for the commands AND [ ],
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3.7 Parentheses with arithmetic com
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Command sequence without parenthese
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3.8 Parentheses with comparison com
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Example: Initial state: Constant =
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3.9 Shift Commands 3.9.1 SHIFT LEFT
Page 463 and 464:
✎ 7-84 TNC 360 3 Commands 8/95
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3.10.2 BIT RESET (BC) BC Abbreviati
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✎ 7-88 TNC 360 3 Commands 8/95
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3.11.2 Acquire data from the data s
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Examples for the commands PS, PL, P
Page 473 and 474:
3.12 Jump Commands 3.12.1 Unconditi
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3.12.4 Call Module (CM) CM Abbrevia
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3.12.7 End of Module, Program End (
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3.13 CASE statement 3.13.1 Indexed
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✎ 7-102 TNC 360 3 Commands 8/95
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4.3 Module 9010: Indexed reading of
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4.5 Module 9032: Transfer machine p
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4.7 Module 9036: Transfer PLC statu
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4.9.1 Module 9100: Assign data inte
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4.9.4 Module 9105: Transmit binary
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4.9.6 Module 9120 Position an auxil
Page 495 and 496:
Possible errors: The transferred ax
Page 497 and 498:
Call: PS B/W/D/K (0..3 for X/Y/Z/IV
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✎ 7-120 TNC 360 4 PLC Modules 8/9
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5.1 PLC Program conversion PLC prog
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Marker Function Set Reset TNC 360/3
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JPT 211 L K+1 ;load 1 as actual val
Page 507 and 508:
5.3.2 Non-implemented markers Marke
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4 Data transfer with BCC 8-35 4.1 G
Page 511 and 512:
1.1 Principles of data transfer Sin
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The letter 'z' is represented by th
Page 515 and 516:
1.1.4 Data transfer rate The data t
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2 TNC data interfaces 2.1 General T
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Control/signal lines: DCD (Data Car
Page 521 and 522:
2.3 Data interface functions The da
Page 523 and 524:
These transmission protocols can be
Page 525 and 526:
When a file is transferred, the fir
Page 527 and 528:
Example: A pallet file with the nam
Page 529 and 530:
2.5 Configuration of the interface
Page 531 and 532:
DTR: Polled by peripheral; it is lo
Page 533 and 534:
For the control characters for the
Page 535 and 536:
2.6 External programming In the cas
Page 537 and 538:
1st file 2nd file Last file Periphe
Page 539 and 540:
Peripheral unit Transmission path
Page 541 and 542:
3.1.6 Reading in an offered program
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4.1.1 Calling a program directory I
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4.1.4 Reading in a selected program
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4.1.6 Reading in an offered program
Page 549 and 550:
5 Data transfer by PLC Using PLC mo
Page 551 and 552:
6.2 HEIDENHAIN peripherals' error c
Page 553 and 554:
OEM Cycles - Contents 1 Introductio
Page 555 and 556:
1.1 Creating OEM cycles Programming
Page 557 and 558:
MP7240 Inhibit program input for [P
Page 559 and 560:
2 "Bolt Hole Circle" OEM-Cycle Exam
Page 561 and 562:
3.2 Calls in an ISO program In an I
Page 563 and 564:
1 PLC Positioning Module 1.1 Introd
Page 565 and 566:
X25 Data interface RS-422/V.11 and
Page 567 and 568:
1.4 Reference signal evaluation Aft
Page 569 and 570:
Character DEC OCT HEX 0 048 060 30
Page 571 and 572:
✎ 11-4 TNC 360 7-Bit ASCII Code8/
Page 573 and 574:
C Call Module (CM).................
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Feed rate for traversing the refere
Page 577 and 578:
Mechanical vibration...............
Page 579 and 580:
positioning error..................
Page 581:
Tapping with floating tap holder ..
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