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Formwork for Concrete Structures by R.L.Peurifoy and G.D- By EasyEngineering.net

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278 Chapter Nine

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Jump Form System

In conventional gang forming, a crane serves two purposes: lifting

and supporting. Only a small fraction of that time is spent in productive

lifting. Most of the 15 to 20 minutes that a crane spends cycling,

a conventional gang form goes into idly supporting the form. Jump-

Form, the trade name of Patent Construction Systems, is a forming

system that dramatically reduces the crane time. It is used for gang

forming successive vertical lifts including shearwalls, core walls,

piers, battered walls, lift stations, and control towers.

The JumpForm system eliminates the supporting function, reducing

crane time to as little as 5 minutes on a typical lift. This is accomplished

by two unique features, gangs that tilt back and an automatic

release/attach device. JumpForm’s gangs retract, allowing workers to

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conveniently mount the next lift’s landing brackets while the Jump-

Form remains securely supported on the wall. This provides a clear

advantage over conventional gang forms, which must be fully removed

from the wall by the crane, before mounting the landing brackets.

JumpForm’s unique release/attach device works in conjunction

with the landing brackets to eliminate the need for any additional

wall attachments. All ties can be released, the gang stripped, and

other preparations made before attaching a crane. Once the crane is

hooked up and begins lifting, the mechanism automatically releases

the JumpForm from the wall, then automatically engages at the next

lift to fully support the system. The crane is released immediately

and preparations begin for the next pour.

An entire lift of JumpForms can be flown and secured in rapid

succession. Safety is improved because the release/attach mechanism

operates remotely; therefore, workers do not need to be on the system

to affect either the final release or the reattachment.

Workers can quickly bring gangs to a near true vertical position

by adjusting the braces to a reference mark noted from the initial lift,

as illustrated in Figure 9-48. Transit crews guide only the final adjustment

of the pipe braces, which saves time compared to the wedges

and stand-off jacks used in conventional gang forming. The pipe

braces minimize bonding resistance by effectively peeling the gangs

away from the wall for easy stripping. As the gangs retract, inserts for

the next lift becomes accessible from the JumpForm system’s upper

level work platform. Workers can now mount the landing brackets

before releasing JumpForm from the wall, an especially convenient

feature when constructing shearwalls.

Workers can mount the next lift’s landing brackets on both sides

of the wall while the JumpForm system is still in place. This minimizes

crane operations because the forms stay on the wall throughout

the formwork phase. Because JumpForm does not need the

support of intersecting floors, it is well suited to the construction of

tall bridge piers and similar floorless structures.

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