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Formwork for Concrete Structures by R.L.Peurifoy and G.D- By EasyEngineering.net

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10 Chapter Two

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of lumber, without ripping, for beam sides and bottoms, and

for other structural members.

It is obvious that a concrete structure is designed to serve specific

purposes, that is, to resist loads and deformations that will be applied

to the structure, and to provide an appearance that is aesthetically

pleasing. However, for such a structure, it frequently is possible to

modify the design slightly to achieve economy without impairing the

usability of the structure. The designer can integrate constructability

into the project by allowing three basic concepts: design repetition,

dimensional standards, and dimensional consistency. Examples of

these concepts, excerpted from ref. [1], are presented in this chapter

to illustrate how economy in formwork may be affected.

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Design Repetition

Any type of work is more efficient if it is performed on a repetitive

basis. Assembly line work in the automobile manufacturing industry

is a good example of achieving efficiency and economy by repetition.

This same concept can be applied to the structural design of concrete

structures. Repeating the same layout from bay to bay on each floor

provides repetition for the workers. Similarly, repeating the same layout

from floor to floor from the lower floor levels to the roof provides

repetition that can result in savings in form materials and in efficiency

of the labor needed to erect and remove forms.

Dimensional Standards

Materials used for formwork, especially lumber and related wood

products such as plywood, are available in standard sizes and

lengths. Significant cost savings can be achieved during design if

the designer selects the dimensions of concrete members that

match the standard nominal dimensions of the lumber that will be

used to form the concrete. Designs that depart from standard

lumber dimensions require costly carpentry time to saw, cut, and

piece the lumber together.

During the design, a careful selection of the dimensions of members

permits the use of standard sizes of lumber without ripping or

cutting, which can greatly reduce the cost of forms. For example,

specifying a beam 11.25 in. wide, instead of 12.0 in. wide, permits

the use of a 2- by 12-in. S4S board, laid flat, for the soffit. Similarly,

specifying a beam 14.5 in. wide, instead of 14 in. wide, permits the

use of two 2- by 8-in. boards, each of which is actually 7.25 in. wide.

Any necessary compensation in the strength of the beam resulting

from a change in the dimensions may be made by modifying the

quantity of the reinforcing steel, or possibly by modifying the depth

of the beam.

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