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Formwork for Concrete Structures by R.L.Peurifoy and G.D- By EasyEngineering.net

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Economy of Formwork 11

Dimensional Consistency

For concrete structures, consistency and simplicity yield savings,

whereas complexity increases cost. Specific examples of opportunities

to simplify include maintaining constant depth of horizontal

construction, maintaining constant spacing of beams and joists,

maintaining constant column dimensions from floor to floor, and

maintaining constant story heights.

Repetitive depth of horizontal construction is a major cost consideration.

By standardizing joist size and varying the width, not depth,

of beams, most requirements can be met at lower cost because forms

can be reused for all floors, including roofs. Similarly, it is usually

more cost efficient to increase the concrete strength or the amount of

reinforcing material to accommodate differing loads than to vary the

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size of the structural member.

Roofs are a good example of this principle. Although roof loads

are typically lighter than floor loads, it is usually more cost effective

to use the same joist sizes for the roof as on the floors below. Changing

joist depths or beam and column sizes might achieve minor savings

in materials, but it is likely that these will be more than offset by

higher labor costs of providing a different set of forms for the roof

than required for the slab. Specifying a uniform depth will achieve

major savings in forming costs, therefore reducing the total building

costs. This will also allow for future expansion at minimal cost. Additional

levels can be built after completion if the roof has the same

structural capabilities as the floor below.

This approach does not require the designer to assume the

role of a formwork planner nor restricts the structural design to

formwork considerations. Its basic premise is merely that a practical

awareness of formwork costs may help the designer to take

advantage of less expensive structural alternatives that are equally

appropriate in terms of the aesthetics, structural integrity, quality,

and function of the building. In essence, the designer needs only

to visualize the forms and the field labor required to form various

structural members and to be aware of the direct proportion

between complexity and cost.

Of all structure costs, floor framing is usually the largest component.

Similarly, the majority of a structure’s formwork cost is usually

associated with horizontal elements. Consequently, the first priority

in designing for economy is selecting the structural system that

offers the lowest overall cost while meeting load requirements.

Economy of Formwork and Sizes of Concrete Columns

Architects and engineers sometimes follow a practice of reducing the

dimensions of columns every two floors for multistory buildings, as

the total loads will permit. Although this practice permits reduction

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