5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
– Install <strong>gearbox</strong> selector lever -A-.<br />
– Tighten hexagon nut -arrow 4- to specified torque<br />
⇒ Item 18 (page 71) .<br />
– Spread a small amount of grease on pin of <strong>gearbox</strong> selector<br />
lever -A-.<br />
Allocate grease using ⇒ Electronic parts catalogue (ETKA) .<br />
– Connect gear selector cable to <strong>gearbox</strong> selector lever<br />
-arrow 1-.<br />
Metal relay lever<br />
– Install relay lever -B- and secure with securing clip -arrow 3-.<br />
– Spread a small amount of grease on pin of relay lever -B-.<br />
Allocate grease using ⇒ Electronic parts catalogue (ETKA) .<br />
– Connect gate selector cable to relay lever -arrow 2-.<br />
Plastic relay lever<br />
– Installing relay lever together with cable end-piece<br />
⇒ page 73 .<br />
Continuation for all<br />
– Adjust selector mechanism ⇒ page 80 .<br />
– Install battery tray, battery cover and battery ⇒ Electrical system;<br />
Rep. Gr. 27 ; Removing and installing battery .<br />
– Mount engine cover and install air filter housing ⇒ Rep. Gr.<br />
23 ; Repairing diesel direct injection system or ⇒ Rep. Gr.<br />
24 ; Repairing injection system .<br />
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
– Connect battery; follow procedure after connecting battery ⇒<br />
Electrical system; Rep. Gr. 27 ; Disconnecting and connecting<br />
battery .<br />
– Install lower part of front left wheel housing liner ⇒ General<br />
body repairs, exterior; Rep. Gr. 66 ; Wheel housing liner .<br />
– Install noise insulation ⇒ General body repairs, exterior; Rep.<br />
Gr. 50 ; Noise insulation .<br />
3.2.1 Torque settings<br />
Gearbox on petrol engine<br />
Item Bolt Quantity Nm<br />
1 M12 x 65 2 80<br />
2 M12 x 150<br />
♦ Additionally, starter<br />
to <strong>gearbox</strong><br />
1 80<br />
3 M12 x 165<br />
♦ Additionally, starter<br />
to <strong>gearbox</strong><br />
1 80<br />
4 M10 x 50 3 40<br />
5 M12 x 85 1 80<br />
6 M6 x 8<br />
1 10<br />
♦ Small flywheel<br />
cover plate<br />
Item -A- dowel sleeves for centring<br />
96 Rep. Gr.34 - Controls, housing
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