5-speed manual gearbox 0A4.pdf

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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
Rounded outer contour -arrows 1- and a circumferential crease
-arrow 2- = LuK clutch = -B-
– Removing and installing LuK clutch ⇒ page 50 .
– Repairing LuK clutch ⇒ page 53 .
4.2 Removing and installing Sachs clutch
4.2.1 Removing
– Remove gearbox.
– Use counter-hold tool -3067- to loosen bolts.
– Loosen bolts in small steps and diagonally.
• As bolts are removed, stop -2- with pin -1- must loosen.
– If stop does not loosen: Press bolt towards two-piece flywheel.
– Remove pressure plate and clutch plate.
4.2.2 Installing
Install in the reverse order of removal, observing the following:
Note
♦ Renew pressure plate and clutch plate together only. Select
clutch plate and pressure plate according to engine code and
⇒ Electronic parts catalogue “ETKA” .
♦ Check whether dowel sleeves for aligning engine and gearbox
are fitted in cylinder block and install if necessary.
♦ If dowel sleeves are not fitted, difficulties shifting gears, clutch
problems and possible noises from the gearbox (rattling of
gears which are not engaged) could occur.
Installation position of clutch plate
• Lettering “Getriebeseite” (gearbox side) faces gearbox.
48 Rep. Gr.30 - Clutch