5-speed manual gearbox 0A4.pdf

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Pressing on synchro-hub with locking collar for 3rd and 4th gears Pressing on sleeve for 4th gear needle bearing Pressing on sleeve for output shaft needle bearing 2.2 Adjusting output shaft (Determining shim for output shaft) 180 Rep. Gr.35 - Gears, shafts
Special tools and workshop equipment required ♦ Universal dial gauge bracket -VW 387- ♦ End dimension plate - VW 385/17- ♦ Thrust pad -VW 512- ♦ Straightening tool -3114/2- ♦ Press tool -VW 407- ♦ Torque wrench - V.A.G 1331- ♦ Dial gauge Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 ♦ -1- Internal puller -Kukko 21/6- ♦ -4- Counter support -Kukko 22/2- It is necessary to readjust the output shaft when the following components are renewed: ♦ Output shaft ♦ Clutch housing or ♦ Tapered roller bearing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 2. Output shaft 181
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Golf Variant 2007 ➤ , Golf Varian
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4.1.3 Locking devices ♦ Do not ov
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❑ Qty. 3 ❑ For mounting bracket
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Some cars have damping -arrow- on t
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The crash bar -1- in front of clutc
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- Push pipe/hose line or plastic li
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- With ignition switched off, disco
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♦ Brake filling and bleeding equi
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❑ Do not wash out bearing; wipe o
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Checking ends of diaphragm spring G
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1 - Flywheel ❑ Removing and insta
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- Move gate selector lever back to
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Fitting position of cable tie for c
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- Bend open tabs -arrows- of select
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Carry out procedure as follows: Gol
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♦ Support bracket -10 - 222 A- Go
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- Remove cables -1- from transporta
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If dowel sleeves are not fitted, di
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Page 139 and 140: Installation position, reverse gear
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Page 149 and 150: Driving needle bearing in to stop G
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Page 181 and 182: Assembly of 1st and 2nd gear lockin
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Page 209 and 210: - Press outer race of tapered rolle
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