5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
Note
♦ Heat tapered roller bearing inner races to about 100 °C with the inductive heater -VAS 6414- before installing.
Wear protective gloves when doing this.
♦ Always renew both tapered roller bearings together as a set.
♦ If tapered roller bearings, differential cage, gearbox housing or clutch housing is renewed, adjust differential
⇒ page 195 .
1 - Gearbox housing
2 - Shim
❑ For differential
❑ Determining thickness
⇒ page 204
3 - Tapered roller bearing outer
race
❑ Pulling out ⇒ page 201
❑ Pressing in
⇒ page 201
4 - Tapered roller bearing inner
race
❑ Pulling off ⇒ page 200
❑ Pressing on
⇒ page 200
5 - Differential cage
❑ With final drive gear
❑ Differential cage adapted
to one-piece thrust
washer ⇒ page 202
❑ Hole for spring pin adapted
to length of spring
pin ⇒ page 201
❑ Allocate according to ⇒
Electronic parts catalogue
“ETKA” .
6 - Tapered roller bearing inner
race
❑ Pulling off ⇒ page 200
❑ Pressing on
⇒ page 200
7 - Tapered roller bearing outer
race
❑ Pressing out ⇒ page 200
❑ Pressing in ⇒ page 200
8 - Clutch housing
9 - Sleeve
❑ To support oil seal ⇒ Item 10 (page 198) .
❑ Removing and installing ⇒ page 141
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in this document. Copyright by Volkswagen AG.
10 - Seal
❑ Renewing oil seal for left flange shaft with gearbox installed ⇒ page 187
❑ Renewing seal for right flange shaft with gearbox installed (two-part seal and sleeve for right flange shaft)
⇒ page 189
198 Rep. Gr.39 - Final drive - differential