5-speed manual gearbox 0A4.pdf

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1 - Gearbox housing
❑ If renewed: adjust input
shaft and differential
⇒ page 195
2 - Needle bearing
❑ For output shaft
❑ Removing ⇒ page 144
❑ Installing and securing
⇒ page 145 .
3 - Oil filler plug, 35 Nm
❑ The oil level cannot be
checked by removing
the oil filler plug.
❑ If the gearbox was dismantled,
it must be filled
prior to installation
Capacity ⇒ page 2 .
4 - Tapered roller bearing outer
race
❑ For output shaft
❑ Removing and installing
⇒ page 167
❑ If replaced: Adjust output
shaft ⇒ page 180 .
5 - Shim
❑ For output shaft
❑ Adjustment overview
⇒ page 195
6 - Shim
❑ For input shaft
❑ Adjustment overview
⇒ page 162
7 - Tapered roller bearing outer race
❑ For input shaft
❑ Removing and installing ⇒ page 155
❑ If renewed: adjust input shaft ⇒ page 162
8 - Tapered roller bearing outer race
❑ For input shaft
❑ Removing and installing ⇒ page 155
❑ If renewed: adjust input shaft ⇒ page 162
9 - Needle bearing
❑ Removing and installing ⇒ page 184
10 - Dowel sleeve
❑ Qty. 2
11 - Clutch housing
❑ When renewing, ⇒ adjustment overview ⇒ page 195
12 - Guide sleeve
❑ With input shaft seal and vulcanised O-ring
❑ Driving out oil seal ⇒ page 145 .
❑ Driving in oil seal ⇒ page 145 .
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
8. Repairing gearbox housing and clutch housing 143