5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
7.3 Removing and installing cover for gearbox housing and 5th gear
1 - Bolt, 18 Nm
❑ For gearbox housing
cover.
2 - Gearbox housing cover
Note
3 - Seal
4 - Bolt, 80 Nm + turn 90° further
❑ Always renew
❑ Fitted section of bolt
head holds dished
spring washer in position
❑ Clean residual locking
fluid from threaded
holes for synchro-hub
securing bolts and 5th
gear wheel with a thread
chaser. Otherwise the
bolts may shear.
5 - Dished washer
❑ Installing ⇒ page 139
6 - Socket head bolt, 25 Nm
❑ For pivot pin to gearbox
housing
7 - Pivot pin
8 - 5th gear selector fork
❑ Dismantling and assembling
⇒ page 150
❑ Adjusting ⇒ page 140
9 - Spring
❑ Version with bent ends.
❑ Installing ⇒ page 162
10 - Locking collar for 5th gear
❑ Installation position ⇒ page 162
❑ Adjusting ⇒ page 140
11 - Locking pieces (Qty. 3)
❑ Installation position ⇒ page 161
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12 - Synchro-hub with synchromeshed gear and synchronizing ring for 5th gear
❑ Pull off together with gearbox housing ⇒ page 126
❑ Pull off individually ⇒ page 120
❑ Dismantling and assembling ⇒ page 162
13 - Needle bearing
14 - Gear wheel for 5th gear
❑ Pull off together with gearbox housing ⇒ page 126
❑ Pull off individually ⇒ page 120
7. Dismantling and assembling gearbox 117