5-speed manual gearbox 0A4.pdf

Dismantling and assembling 3rd and 4th gear locking collar and
synchro-hub
1 - Spring
Allocate springs according to ⇒ Electronic parts catalogue “ET‐
KA” .
Installation with hollow locking pieces ⇒ page 179 .
Installation with solid locking pieces ⇒ page 179 .
2 - Locking piece
Allocate locking pieces according to ⇒ Electronic parts catalogue
“ETKA” .
3 - Locking collar
4 - Synchro-hub
– Slide locking collar over synchro-hub.
Notches for locking pieces in synchro-hub and locking collar must
align.
Assembly of 3rd and 4th gear locking collar and synchro-hub with
hollow locking pieces
Locking collar has been pushed over synchro-hub.
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Insert locking pieces and install springs offset 120°. Angled
end of spring must locate in hollow locking piece.
Assembly of 3rd and 4th gear locking collar and synchro-hub with
solid locking pieces
• Locking collar has been pushed over synchro-hub.
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– Insert locking pieces and install springs offset 120°. Springs
must seat with angled ends in front of locking pieces
-arrows-.
Installation position of locking collar with synchro-hub for 3rd and
4th gears
Chamfer -arrow- faces 4th gear.
2. Output shaft 179