5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
4.3 Repairing Sachs clutch
1 - Dual-mass flywheel
❑ Removing and installing
⇒ Rep. Gr. 13
❑ Ensure that centring
pins fit tightly
❑ Contact surface for
clutch lining must be
free of grooves, oil and
grease
2 - Clutch plate
❑ Allocation ⇒ Electronic
parts catalogue “ETKA”
❑ Removing and installing
⇒ page 48
❑ Renew only together
with pressure plate
❑ Installation position
⇒ page 48
3 - Pressure plate
❑ Allocation ⇒ Electronic
parts catalogue “ETKA”
❑ With adjusting mechanism
❑ Removing and installing
⇒ page 48
❑ Check ends of diaphragm
spring
⇒ page 49
❑ Check spring connections
and riveted connections
⇒ page 49 .
❑ Renew only together
with clutch plate.
4 - M6 bolt, 13 Nm, M7 bolt,
20 Nm
❑ Loosen or tighten diagonally in small steps
4.4 Removing and installing LuK clutch
4.4.1 Removing
– Remove gearbox.
– Use counter-hold tool -3067- to loosen bolts.
– Loosen bolts in small steps and diagonally.
– Remove pressure plate and clutch plate.
4.4.2 Installing
Install in the reverse order of removal, observing the following:
50 Rep. Gr.30 - Clutch
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