5-speed manual gearbox 0A4.pdf

Removing and installing spring pin with circumferential groove
(short spring pin)
Removing
– Cover tapered roller bearing inner race and speedometer drive
gear to avoid possible damage and ingress of metal particles.
– Drive out spring pin with chisel, inserting chisel into circumferential
groove.
Installing
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Drive into differential cage to stop.
Removing spring pin without circumferential groove (long spring
pin): pressing out differential pinion pin
When pressed out, spring pin will be sheared off.
– Drive remainder of spring pin out of differential cage.
Installing spring pin without circumferential groove (long spring
pin)
– Align hole in differential pinion pin with hole in differential cage.
– Drive in new spring pin with drift -1- until dimension -a- = 3.0
mm is attained.
• The spring pin must not come in contact with gears with differential
cage installed.
In some gearboxes, the one-piece thrust washer has a shoulder
-A- near the holes
In this case, the differential cage has a circumferential groove
-B-.
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– Lubricate one-piece thrust washer with gear oil and install.
– Install one-piece thrust washer so that it engages in groove
-B- in differential cage.
202 Rep. Gr.39 - Final drive - differential