5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
Pulling outer race for tapered roller bearing out of <strong>gearbox</strong> housing<br />
A - Counter support , e.g. -Kukko 22/2-<br />
B - Internal puller, 46 … 58 mm , e.g. -Kukko 21/7-<br />
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
Pressing tapered roller bearing outer race into <strong>gearbox</strong> housing<br />
– Fit shim under outer race.<br />
– Support <strong>gearbox</strong> housing directly below bearing mounting using<br />
sleeve -3144- .<br />
Spring pin identification<br />
Dim. “a” mm<br />
28.5 (short spring pin)<br />
Removing and installing<br />
⇒ page 202<br />
36.0 (long spring pin),<br />
Removing ⇒ page 202 ,<br />
Installing ⇒ page 202<br />
Identification<br />
Circumferential groove<br />
-arrows-<br />
No circumferential<br />
groove<br />
Allocation of differential cages<br />
– Check hole for spring pin in differential cage.<br />
The hole in the differential cage was modified for the longer spring<br />
pin.<br />
Hole<br />
-A-<br />
-A- and -B-<br />
Length of spring pin (mm)<br />
28.5 (short spring pin)<br />
36.0 (long spring pin)<br />
3. Differential 201
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