5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
9 - Spacer<br />
10 - Cable end-piece<br />
❑ For gate selector cable to relay lever<br />
❑ After installing, adjust selector mechanism ⇒ page 80<br />
❑ Do not interchange; cable end-pieces for gate selector cable to relay lever and gear selector cable to<br />
<strong>gearbox</strong> selector lever are different<br />
❑ For metal relay lever, secured with securing clip ⇒ Item 12 (page 71)<br />
❑ From 05.07, fitted in conjunction with plastic relay lever ⇒ page 73<br />
❑ Removing from plastic relay lever ⇒ page 73<br />
❑ Pressing onto plastic relay lever ⇒ page 73<br />
❑ Allocation ⇒ page 72<br />
11 - Cable end-piece<br />
❑ For gear selector cable to <strong>gearbox</strong> selector lever<br />
❑ After installing, adjust selector mechanism ⇒ page 80<br />
❑ Do not interchange; cable end-pieces for gate selector cable to relay lever and gear selector cable to<br />
<strong>gearbox</strong> selector lever are different<br />
❑ Allocation ⇒ page 72<br />
12 - Securing clip<br />
❑ Always renew<br />
❑ Not required for plastic relay lever<br />
13 - Securing clip<br />
❑ Always renew<br />
❑ Not required for plastic relay lever<br />
14 - Bearing bush<br />
❑ Not required for plastic relay lever<br />
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
15 - Relay lever<br />
❑ Installation position ⇒ page 72<br />
❑ After installing, adjust selector mechanism ⇒ page 80<br />
❑ May be made from plastic or metal<br />
❑ Metal relay lever is mounted in bearing bush ⇒ Item 14 (page 71) and secured with securing clip<br />
⇒ Item 13 (page 71)<br />
❑ From 05.07, plastic relay lever<br />
❑ Remove and install plastic relay lever together with cable end-piece ⇒ page 73<br />
❑ Bearing bushes and securing clip not required for plastic relay lever<br />
16 - Shoe<br />
17 - Gearbox selector lever<br />
❑ With damper weight<br />
❑ Install so that master spline aligns with selector shaft<br />
❑ Installation position ⇒ page 72<br />
❑ After installing, adjust selector mechanism ⇒ page 80<br />
❑ From 06.06, smaller diameter of support pin for cable end-piece ⇒ page 72<br />
18 - Hexagon nut, 23 Nm<br />
❑ Self-locking<br />
❑ Always renew<br />
2. Repairing selector mechanism 71
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