5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
Note
♦ When installing new gear wheels or input shaft, consult technical data ⇒ page 2 and ⇒ Electronic parts
catalogue “ETKA” .
♦ If the position of the tapered roller bearings is affected when parts are exchanged, the input shaft must be
readjusted. See adjustment overview ⇒ page 195 .
♦ Always renew both tapered roller bearings together as a set.
♦ Heat inner races, gear wheels and synchro-hubs to about 100 °C with the inductive heater -VAS 6414-
before installing. Wear protective gloves to do this.
1 - Clutch housing
2 - Tapered roller bearing outer
race
❑ Pressing out
⇒ page 158
❑ Pressing in
⇒ page 159
3 - Tapered roller bearing inner
race
❑ Pressing off
⇒ page 159
❑ Pressing on
⇒ page 159
4 - Input shaft
❑ Adjusting ⇒ page 162
5 - Gear wheel for 3rd gear
❑ Installation position:
shoulder faces 4th gear
❑ Pressing off
⇒ page 160
❑ Pressing on
⇒ page 160
6 - Retaining ring
❑ Always renew
7 - Gear wheel for 4th gear
❑ Pressing off with tapered
roller bearing inner
race and sleeve
⇒ page 159
❑ Pressing on
⇒ page 160
❑ Collar faces 3rd gear
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in this document. Copyright by Volkswagen AG.
8 - Tapered roller bearing inner race
❑ Pressing off with 4th gear wheel and sleeve ⇒ page 159 .
❑ Pressing on ⇒ page 160
9 - Thrust washer
10 - Tapered roller bearing outer race
❑ Pressing out ⇒ page 161
❑ Pressing in ⇒ page 161
1. Input shaft 157