5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
Installation position of synchro-ring (2nd gear inner ring) -A-<br />
Lugs -arrow 1- engage in notches -arrow 2- in synchro-ring -B-.<br />
Installation position of synchromeshed gear for 2nd gear<br />
Higher shoulder -A- faces 1st gear -B-. Notches in shoulder<br />
-arrows- engage in lugs of outer ring ⇒ page 177 .<br />
Pressing on sleeve for 3rd gear needle bearing<br />
Checking synchro-rings for 3rd and 4th gear for wear<br />
– Press synchro-ring onto cone of synchromeshed gear and<br />
measure gap -a- using feeler gauge.<br />
Gap -a-<br />
3rd gear<br />
4th gear<br />
Installation (new) dimension<br />
1.0...1.7 mm<br />
1.0...1.7 mm<br />
Wear limit<br />
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
0.5 mm<br />
178 Rep. Gr.35 - Gears, shafts
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