5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Install gearbox selector lever -A-.
– Tighten hexagon nut -arrow 4- to specified torque
⇒ Item 18 (page 71) .
– Spread a small amount of grease on pin of gearbox selector
lever -A-.
Allocate grease using ⇒ Electronic parts catalogue (ETKA) .
– Connect gear selector cable to gearbox selector lever
-arrow 1-.
– Renew securing clip -arrow 2- each time after removing.
– Installing relay lever together with cable end-piece
⇒ page 73 .
• Clip -arrow 1- secures relay lever
• Ensure proper engagement of clip.
– Connect gate selector cable with cable end-piece.
– Adjust selector mechanism ⇒ page 80 .
– Remove shackle -10-222 A /12- from engine.
– Insert transport eye into retaining eye of engine -arrow A- and
screw it tight -arrow B- ⇒ Rep. Gr. 15 ; Cylinder head, valve
gear .
– Install plenum chamber cover ⇒ Rep. Gr. 50 ; Plenum chamber
cover; Removing and installing plenum chamber cover .
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– Install battery tray and battery⇒ Electrical system; Rep. Gr.
27 ; Removing and installing battery .
– Install engine cover and air filter ⇒ Rep. Gr. 24 ; Repairing
injection system .
– Connect battery and follow procedure after connecting battery
⇒ Electrical system; Rep. Gr. 27 ; Disconnecting and connecting
battery .
– Install front left wheel housing liner ⇒ Rep. Gr. 66 ; Wheel
housing liner; front wheel housing liner .
– Install noise insulation ⇒ General body repairs, exterior; Rep.
Gr. 50 ; Noise insulation .
108 Rep. Gr.34 - Controls, housing