5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Pulling of large tapered roller bearing inner race<br />
-A- Vice jaw protectors<br />
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
– Before fitting puller, insert a M10 × 20 hexagon bolt in the output<br />
shaft drilling.<br />
Pressing on large tapered roller bearing inner race<br />
-A- Thrust washer<br />
– Fit thrust washer before pressing on inner race. Shoulder<br />
faces inner race.<br />
Installation position of outer ring, inner ring and synchro-ring for<br />
1st gear<br />
– Place inner ring -A- on synchromeshed gear for 1st gear.<br />
Angled lugs -arrows 1- face outer ring -B-.<br />
– Fit outer ring -B-.<br />
Lugs -arrows 2- engage in notches -arrows 3- of synchromeshed<br />
gear.<br />
– Fit synchro-ring -C-.<br />
Notches -arrows 4- engage in lugs -arrows 1- of inner ring -A-.<br />
Note<br />
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
If components are not to be renewed, ensure that they are matched<br />
with their original gears.<br />
Checking 1st and 2nd gear inner ring for wear<br />
– Press inner ring onto cone of synchromeshed gear and measure<br />
gap -a- using a feeler gauge.<br />
Gap -a-<br />
Installation (new) dimension<br />
Wear limit<br />
1st and 2nd gears 0.75 … 1.25 mm 0.3 mm<br />
2. Output shaft 175
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