5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Align engine and gearbox in installation position using both
spindles of support bracket -10 - 222 A- .
– Install new bolts -arrows- for left assembly mounting in gearbox
mounting and tighten to specified torque ⇒ page 96 .
WARNING
Do not remove support bracket -10 - 222 A- until the bolts securing
the left and right assembly mountings have been tightened
to specified torque.
Note
Install engine and gearbox mounting free of tension ⇒ Rep. Gr.
10 ; Removing and installing engine .
– Install slave cylinder and tighten bolts -arrows B- to specified
torque ⇒ Item 15 (page 38) .
– Then install gearbox support -arrow A- and tighten to specified
torque ⇒ page 96 .
– Attach drive shafts to gearbox ⇒ Running gear, axles, steering;
Rep. Gr. 40 ; Repairing front suspension .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information
in this document. Copyright by Volkswagen AG.
– Install drive shaft heat shield, if present -arrows- ⇒ Running
gear, axles, steering; Rep. Gr. 40 ; Repairing drive shafts;
Removing and installing drive shafts .
– Install pendulum support with new bolts -arrows A-, -B- and
-C- ⇒ Running gear, axles, steering ; Rep. Gr. 40 ; Repairing
front suspension .
– Assemble exhaust system and attach exhaust system bracket
to subframe ⇒ Rep. Gr. 26 ; Exhaust system .
94 Rep. Gr.34 - Controls, housing