5-speed manual gearbox 0A4.pdf

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Relay lever with clip -arrow 1- – Pull off clip -arrow 1- and remove relay lever together with cable end-piece. Continuation for all • Cable end-piece must be located behind catch -arrow 2-. • Only remove cable end-piece with relay lever removed ⇒ page 75 . Note ♦ When installing, lubricate bearing positions and sliding surfaces. ♦ Allocate grease using ⇒ Electronic parts catalogue (ETKA) . – Press cable end-piece onto relay lever ⇒ page 75 . – Install relay lever together with cable end-piece to stop. Relay lever with catch -arrow 1- • Catch -arrow 1- secures relay lever. • Ensure proper engagement. • Cable end-piece must be located behind catch -arrow 2-. Relay lever with clip -arrow 1- • Clip -arrow 1- secures relay lever. • Ensure proper engagement of clip. • Cable end-piece must be located behind catch -arrow 2-. 74 Rep. Gr.34 - Controls, housing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Levering gate selector cable end-piece off plastic relay lever • Relay lever has been removed. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 – Insert a flat-blade screwdriver -A- between bush -B- and relay lever. Pressing on cable end-piece • Relay lever has been removed. • Cable end-piece may be pressed only onto bush -arrow-. • Cable end-piece must move freely on relay lever. • It must be located behind catch -arrow 2-. 2.9 Removing and installing selector mechanism 2.9.1 Removing Special tools and workshop equipment required 2. Repairing selector mechanism 75
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Golf Variant 2007 ➤ , Golf Varian
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4.1.3 Locking devices ♦ Do not ov
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❑ Qty. 3 ❑ For mounting bracket
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Some cars have damping -arrow- on t
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♦ Inductive heater -VAS 6414- Gol
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Installation position, reverse gear
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Driving needle bearing in to stop G
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Identifying selector segments Dimen
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Pulling of large tapered roller bea
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Assembly of 1st and 2nd gear lockin
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Dismantling and assembling 3rd and
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Special tools and workshop equipmen
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- Press outer race of tapered rolle
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