5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Install bracket -A- on gearbox using new hexagonal bolts
-arrows- and tighten to specified torque ⇒ page 109 .
– Align engine and gearbox in installation position using both
spindles of support bracket -10 - 222 A- .
– Install new bolts -arrows- for left assembly mounting in gearbox
mounting and tighten to specified torque ⇒ page 109 .
WARNING
Do not remove support bracket -10 - 222 A- until the bolts securing
the left and right assembly mountings have been tightened
to specified torque.
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Note
Install engine and gearbox mounting free of tension ⇒ Rep. Gr.
10 ; Removing and installing engine .
– Install slave cylinder and tighten bolts -arrows B- to specified
torque ⇒ Item 15 (page 38) .
– Then install gearbox support -arrows A- and tighten to specified
torque ⇒ page 96 .
– Attach drive shafts to gearbox ⇒ Running gear, axles, steering;
Rep. Gr. 40 ; Repairing front suspension .
– Install drive shaft heat shield, if present -arrows- ⇒ Running
gear, axles, steering; Rep. Gr. 40 ; Repairing drive shafts;
Removing and installing drive shafts .
106 Rep. Gr.34 - Controls, housing