5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
5-speed manual gearbox 0A4.pdf
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Identifying selector segments<br />
Dimension -a-<br />
1 - 1st and 2nd gear selector segments = 11.4 mm<br />
2 - 3rd and 4th gear selector segments = 7.7 mm<br />
3 - 5th gear selector segments = 12.1 mm<br />
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤<br />
5-<strong>speed</strong> <strong>manual</strong> <strong>gearbox</strong> 0A4 - Edition 04.2010<br />
Removing lock washer<br />
– Clamp selector fork in vice with protective jaw covers -B-.<br />
– Lever off lock washer -A- in -direction of arrow-.<br />
Installing lock washer<br />
– Press lock washer into groove of selector segment using socket<br />
and spinner handle.<br />
Note<br />
After lock washer is installed, selector segment must still rotate<br />
freely.<br />
A - Spinner handle with 10 mm socket<br />
B - Protective jaw covers<br />
Removing angular contact ball bearing<br />
Note<br />
When removing and installing angular contact ball bearing, do not<br />
bend selector forks.<br />
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information<br />
in this document. Copyright by Volkswagen AG.<br />
10. Dismantling and assembling selector forks 153
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