5-speed manual gearbox 0A4.pdf

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1.2 Identification code, assembly allocation and capacities Manual gearbox 5-speed 0A4 Identification code FNE GQQ HGR Manufactured from to 05.05 05.05 Allocation Model Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Ratio Z1 : Z2 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Engine Capacity of manual gearbox (gearbox completely dismantled) Capacity of manual gearbox ⇒ page 112 (gearbox partially dismantled) 1.9 l - 77 kW turbo diesel 05.05 08.06 Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ 1.9 l - 74 kW turbo diesel 1.9 l - 77 kW turbo diesel 05.05 08.06 Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ 2.5 l - 110 kW Final drive 61 : 18 = 3.389 61 : 18 = 3.389 62 : 17 = 3.647 1.9 l 1.9 l 1.9 l 1.7 l 1.7 l 1.7 l Drive shaft flange ∅ 100 mm 100 mm 100 mm • The following data can be found in the ⇒ Electronic parts catalogue “ETKA” . ♦ Individual gear ratios ♦ Specification for gear oil ♦ Allocation of clutch plate and pressure plate Manual gearbox Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 5-speed 0A4 Identification code HDR GTB JCT Manufactured from to 01.05 08.06 Allocation Model Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Ratio Z1 : Z2 Capacity of manual gearbox (gearbox completely dismantled) Capacity of manual gearbox ⇒ page 112 (gearbox partially dismantled) 05.05 05.05 Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ 05.06 Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Engine 2.0 l - 85 kW 2.5 l - 110 kW 2.5 l - 110 kW Final drive 62 : 17 = 3.647 62 : 17 = 3.647 62 : 17 = 3.647 1.9 l 1.9 l 1.9 l 1.7 l 1.7 l 1.7 l Drive shaft flange ∅ 100 mm 108 mm 108 mm • The following data can be found in the ⇒ Electronic parts catalogue “ETKA” . ♦ Individual gear ratios ♦ Specification for gear oil ♦ Allocation of clutch plate and pressure plate 2 Rep. Gr.00 - Technical data
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 Manual gearbox Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. 5-speed 0A4 Identification code JCR JCU KBL Manufactured from to Allocation Model Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Golf Variant 2010 ▸ Ratio Z1 : Z2 Engine Capacity of manual gearbox (gearbox completely dismantled) Capacity of manual gearbox ⇒ page 112 (gearbox partially dismantled) 05.06 05.06 12.06 1.9 l - 74 kW turbo diesel 1.9 l - 77 kW turbo diesel Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ 2.0 l - 85 kW 1.9 l - 77 kW turbo diesel Final drive 61 : 18 = 3.389 72 : 17 = 4.235 61 : 18 = 3.389 1.9 l 1.9 l 1.9 l 1.7 l 1.7 l 1.7 l Drive shaft flange ∅ 108 mm 100 mm 100 mm • The following data can be found in the ⇒ Electronic parts catalogue “ETKA” . ♦ Individual gear ratios ♦ Specification for gear oil ♦ Allocation of clutch plate and pressure plate Manual gearbox 5-speed 0A4 Identification code LHW LUB KPF Manufactured from to 02.09 08.09 04.10 Allocation Model Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Golf Variant 2010 ▸ Jetta 2011 ▸ Ratio Z1 : Z2 Engine Capacity of manual gearbox (gearbox completely dismantled) Capacity of manual gearbox ⇒ page 112 (gearbox partially dismantled) 1.6 l - 77 kW turbo diesel Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Golf Variant 2010 ▸ Jetta 2011 ▸ 1.6 l - 77 kW turbo diesel Jetta 2005 ▸, Bora 2006 ▸ Golf Variant 2007 ▸ Bora Sportwagen 2008 ▸ Golf Variant 2010 ▸ Jetta 2011 ▸ 2.5 l - 125 kW Final drive 62 : 17= 3.647 62 : 17= 3.647 62 : 17= 3.647 1.9 l 1.9 l 1.9 l 1.7 l 1.7 l 1.7 l Drive shaft flange ∅ 100 mm 100 mm 100 mm • The following data can be found in the ⇒ Electronic parts catalogue “ETKA” . ♦ Individual gear ratios ♦ Specification for gear oil ♦ Allocation of clutch plate and pressure plate 1. Gearbox identification 3
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Page 13 and 14: 4.1.3 Locking devices ♦ Do not ov
Page 19 and 20: ❑ Qty. 3 ❑ For mounting bracket
Page 23 and 24: Some cars have damping -arrow- on t
Page 29 and 30: The crash bar -1- in front of clutc
Page 35 and 36: - Push pipe/hose line or plastic li
Page 45 and 46: - With ignition switched off, disco
Page 47 and 48: ♦ Brake filling and bleeding equi
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1 - Flywheel ❑ Removing and insta
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Golf Variant 2007 ➤ , Golf Varian
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- Move gate selector lever back to
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Fitting position of cable tie for c
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- Bend open tabs -arrows- of select
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Carry out procedure as follows: Gol
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♦ Support bracket -10 - 222 A- Go
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- Remove cables -1- from transporta
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If dowel sleeves are not fitted, di
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♦ Inductive heater -VAS 6414- Gol
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Installation position, reverse gear
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Driving needle bearing in to stop G
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Identifying selector segments Dimen
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Pulling of large tapered roller bea
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Assembly of 1st and 2nd gear lockin
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Dismantling and assembling 3rd and
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Special tools and workshop equipmen
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- Press outer race of tapered rolle
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