5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Screw in support elements -A - and -C- on adjustment plate
as shown.
– Position engine and gearbox jack under vehicle. Arrow -B- on
adjustment plate points in direction of vehicle travel.
– Align adjustment plate parallel to gearbox and lock safety support
on gearbox.
– Then screw pin -3282/29- into hole on gearbox for securing
bolt of pendulum support.
– Remove lower engine/gearbox connecting bolts.
– Press gearbox off dowel sleeves and carefully swing towards
subframe.
– Turn to lower gearbox in area of differential.
– Have a second mechanic push engine forwards slightly.
– Carefully lower gearbox, guiding right-hand flange shaft -Apast
intermediate plate and flywheel as shown.
– When lowering gearbox, change position of gearbox using
spindles of gearbox support -3282- .
Note
Be careful of all lines when lowering gearbox.
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3.2 Installing gearbox
Note
Refer to procedure “Removing gearbox” for required special tools
⇒ page 84 .
3. Removing and installing gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Bora Sportwagen 2008 ▸, Golf Variant
2010 ▸ 91