5-speed manual gearbox 0A4.pdf

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
1 - Hexagon nut, 25 Nm and
then turn 90° further
❑ 4 nuts for bearing support
❑ Always renew
2 - Clutch housing
3 - Shim
❑ For output shaft
❑ Adjustment overview
⇒ page 195
4 - Small tapered roller bearing
outer race
❑ Removing ⇒ page 173
❑ Pressing in
⇒ page 173
5 - Tapered roller bearing inner
race small
❑ Pulling off ⇒ page 174
❑ Pressing on
⇒ page 174
6 - Output shaft
❑ Adjusting ⇒ page 180
7 - Tapered roller bearing inner
race large
❑ Pulling off ⇒ page 175
❑ Pressing on
⇒ page 175
8 - Seal
❑ Place sealing rings (Qty.
4) on bearing support
bolts
❑ Always renew
9 - Bearing support
❑ With large tapered roller bearing outer race and bolts
❑ Change outer race only together with large tapered roller bearing and bearing support
10 - Thrust washer
❑ Shoulder of thrust washer faces tapered roller bearing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information
in this document. Copyright by Volkswagen AG.
11 - Synchromeshed gear for 1st gear
12 - Needle bearing
❑ For 1st gear
13 - Synchro-ring
❑ (Inner ring for 1st gear)
❑ Installation position ⇒ page 175
❑ Check for wear ⇒ page 175
❑ Check lugs for scoring
14 - Outer ring for 1st gear
❑ Installation position ⇒ page 175
❑ Check for wear ⇒ page 176
❑ Renew if scored
2. Output shaft 171