5-speed manual gearbox 0A4.pdf

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– Remove engine cover if engine lifting eye arrow -10 - 222 A-
is not accessible.
– Remove complete air filter housing if it is near battery ⇒ Rep.
Gr. 23 ; Repairing diesel direct injection system or ⇒ Rep.
Gr. 24 ; Repairing injection system .
– Remove battery and battery tray ⇒ Electrical system; Rep.
Gr. 27 ; Battery; Removing and installing battery .
– Remove securing clip -arrow 1- for gear selector cable from
gearbox selector lever -A-.
– Pull gear selector cable off pin.
Metal relay lever
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
5-speed manual gearbox 0A4 - Edition 04.2010
– Remove securing clip -arrow 2- for gate selector cable from
relay lever -B-.
– Pull gate selector cable from pin.
– Pull securing clip -arrow 3- off relay lever -B- and remove relay
lever.
Plastic relay lever
– Removing relay lever together with cable end-piece
⇒ page 73 .
Continuation for all
– Remove gearbox selector lever -A- by removing nut
-arrow 4- (⇒ previous figure).
– Remove cable support bracket from gearbox -arrows-.
– Then tie up gear selector cable and gate selector cable.
– Remove retainer -B- from gearbox and pull off from pipe/hose
line -A-.
– Then remove gearbox support -arrow A-.
– Remove slave cylinder -arrow B-, lay to side and secure with
wire. Do not disconnect pipes.
Caution
Do not operate clutch pedal any more.
– Remove earth strap at upper engine/gearbox connecting bolt.
86 Rep. Gr.34 - Controls, housing