5-speed manual gearbox 0A4.pdf

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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 – Tighten bolt -b- to 25 Nm. – Tighten bolt -c- (⇒ figure below) to 25 Nm. – Install pivot pin -arrow- for selector forks. Do this by aligning selector mechanism with a screwdriver so that respective pivot pin can be installed. – Apply sealant -AMV 188 200 03- evenly to sealing surface of cover plate. – Fit selector shaft cover. Install selector shaft with selector shaft cover plate as follows: – Place selector plates in neutral. – Apply sealant -AMV 188 200 03- evenly to sealing surface of selector mechanism cover. – Move selector shaft to neutral. – Position selector shaft so that selector finger -arrow- is inserted in selector plates. – Bolt on selector shaft cover to specified torque ⇒ Item 17 (page 118) . – Gearboxes for vehicles with start-stop system: fit gearbox neutral position sender -G701- -arrow- and tighten securing bolt to specified torque ⇒ Item 11 (page 118) . 136 Rep. Gr.34 - Controls, housing
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤ 5-speed manual gearbox 0A4 - Edition 04.2010 – Install both flange shafts with compression springs, thrust washers and tapered rings ⇒ page 187 . 7.7.3 Installing 5th gear • Ensure that support bridge -30-211A- and support device - T10323- are attached. – Lock bolt of support bridge -30-211A- with nut -A-. Installation position, 5th gear wheel The circumferential groove -arrow- faces gearbox housing. – Heat gear wheel for 5th gear to about 100 °C with inductive heater -VAS 6414- before installing. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by Volkswagen AG. Volkswagen AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by Volkswagen AG. WARNING Wear protective gloves! – Drive on gear wheel for 5th gear. 7. Dismantling and assembling gearbox 137
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Golf Variant 2007 ➤ , Golf Varian
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4.1.3 Locking devices ♦ Do not ov
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❑ Qty. 3 ❑ For mounting bracket
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Some cars have damping -arrow- on t
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The crash bar -1- in front of clutc
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- Push pipe/hose line or plastic li
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- With ignition switched off, disco
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♦ Brake filling and bleeding equi
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❑ Do not wash out bearing; wipe o
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Checking ends of diaphragm spring G
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1 - Flywheel ❑ Removing and insta
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- Move gate selector lever back to
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Fitting position of cable tie for c
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- Bend open tabs -arrows- of select
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Carry out procedure as follows: Gol
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Page 139: Installation position, reverse gear
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- Press outer race of tapered rolle
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